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Evidence Guide: ICPCBF235 - Set up machine for basic rotary cutting

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF235 - Set up machine for basic rotary cutting

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for job

  1. Job specifications are read and interpreted from job documentation or production control system
  2. Set-up is carried out correctly in minimum time with minimum wastage
  3. Availability of all job related components is checked
Job specifications are read and interpreted from job documentation or production control system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set-up is carried out correctly in minimum time with minimum wastage

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Availability of all job related components is checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mount rotary cutting devices to cylinders

  1. Cutting devices are correctly mounted
  2. Cutting devices are registered and proofed
  3. Appropriate cutting devices are selected and secured to machine according to job specifications
Cutting devices are correctly mounted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting devices are registered and proofed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Appropriate cutting devices are selected and secured to machine according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up delivery systems

  1. Delivery systems are set up and adjusted according to job specifications
  2. Substrate is removed from process according to job specifications
Delivery systems are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is removed from process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machine

  1. Rotary cutting devices are set up and adjusted according to job specifications
  2. Cutting pressures are set up and adjusted according to job specifications
  3. Counter knives/anvils are set in correct position
Rotary cutting devices are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting pressures are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Counter knives/anvils are set in correct position

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assist in set-up for other in-line processes

  1. Assistance is given in set-up of in-line printing/ converting/binding units
  2. Minor in-line printing processes (date stamping, numbering) are set up correctly
Assistance is given in set-up of in-line printing/ converting/binding units

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Minor in-line printing processes (date stamping, numbering) are set up correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct sample run

  1. Material to be used for sample is organised correctly
  2. Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures
  3. Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures
  4. Results are interpreted to determine adjustment requirements
  5. Adjustments are carried out according to product and machine specifications
Material to be used for sample is organised correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results are interpreted to determine adjustment requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are carried out according to product and machine specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

2. Mount rotary cutting devices to cylinders

2.1 Cutting devices are correctly mounted

2.2 Cutting devices are registered and proofed

2.3 Appropriate cutting devices are selected and secured to machine according to job specifications

3. Set up delivery systems

3.1 Delivery systems are set up and adjusted according to job specifications

3.2 Substrate is removed from process according to job specifications

4. Set up machine

4.1 Rotary cutting devices are set up and adjusted according to job specifications

4.2 Cutting pressures are set up and adjusted according to job specifications

4.3 Counter knives/anvils are set in correct position

5. Assist in set-up for other in-line processes

5.1 Assistance is given in set-up of in-line printing/ converting/binding units

5.2 Minor in-line printing processes (date stamping, numbering) are set up correctly

6. Conduct sample run

6.1 Material to be used for sample is organised correctly

6.2 Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

6.3 Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

6.4 Results are interpreted to determine adjustment requirements

6.5 Adjustments are carried out according to product and machine specifications

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

2. Mount rotary cutting devices to cylinders

2.1 Cutting devices are correctly mounted

2.2 Cutting devices are registered and proofed

2.3 Appropriate cutting devices are selected and secured to machine according to job specifications

3. Set up delivery systems

3.1 Delivery systems are set up and adjusted according to job specifications

3.2 Substrate is removed from process according to job specifications

4. Set up machine

4.1 Rotary cutting devices are set up and adjusted according to job specifications

4.2 Cutting pressures are set up and adjusted according to job specifications

4.3 Counter knives/anvils are set in correct position

5. Assist in set-up for other in-line processes

5.1 Assistance is given in set-up of in-line printing/ converting/binding units

5.2 Minor in-line printing processes (date stamping, numbering) are set up correctly

6. Conduct sample run

6.1 Material to be used for sample is organised correctly

6.2 Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

6.3 Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

6.4 Results are interpreted to determine adjustment requirements

6.5 Adjustments are carried out according to product and machine specifications

Evidence of the ability to:

demonstrate all safety devices on the machinery

demonstrate any THREE cutting processes, including relevant minor in-line processes, and for each process:

correctly set up machinery for basic flat-bed cutting for TWO jobs, and

change the type and size of substrates and design of finished patterns according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify work health and safety factors for:

setting up and/or operating machine delivery systems

setting up cutting devices

determine important areas pertinent to the relevant system:

to check when the feeder unit is set up

of the reel delivery system that may need to be adjusted according to job specifications

to consider during webbing procedures

identify checks needed when:

cutting devices are mounted on a cylinder

cutting devices are attached to the machine

substrate is removed from the machine

explain the rotary hole punching/indexing/creasing information found in the job documentation or production control system

identify adjustments to the delivery systems that may be needed to suit various jobs

list steps to ensure the delivery systems operate effectively

explain ways the finished product can be secured for dispatch

explain how machine pressure, machine cutting depths and the need to adjust in-line units are determined

determine details of the completed sample to examine to ensure conformance to client requirements

explain methods for storing cutting tools and equipment to prevent damage and deterioration

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel systems

OR

sheet systems.

Setting up and adjusting MUST include EITHER:

unwind and rewind reels

web control system

splicing/joining reels

folder and sheeter

OR

feeder and delivery systems

sheet pick-up and delivery systems

transfer systems.