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Evidence Guide: ICPCBF262 - Produce basic adhesive, mechanical or thermal fastened product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF262 - Produce basic adhesive, mechanical or thermal fastened product

What evidence can you provide to prove your understanding of each of the following citeria?

Maintain sheet delivery system

  1. Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine
  2. Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operations
  3. Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation
  4. Substrate is added to process according to job specifications
Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is added to process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain basic adhesive/mechanical/ thermal fastening process

  1. Registration of fastening is monitored and adjusted to ensure product quality meets the approved sample standard
  2. Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure product quality meets the approved sample standard
Registration of fastening is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OR

  1. Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard
Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain production process

  1. Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard
  2. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  3. Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures
  4. Manual and/or automatic control is used according to job specifications
  5. Performance is monitored and verified using the process control system according to enterprise procedures
  6. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  7. Process adjustments to eliminate problems are reported according to enterprise procedures
  8. Waste is sorted according to enterprise procedures
Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manual and/or automatic control is used according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Performance is monitored and verified using the process control system according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process adjustments to eliminate problems are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify problems and faults

  1. Problems in adhesive/mechanical/thermal fastening machine are identified and reported according to enterprise procedures
  2. Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level
  3. Adhesive/mechanical/thermal fastening machine operation is checked to ensure correct operation
  4. Faulty performance of equipment is identified and reported according to enterprise procedures
  5. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  6. Repair/adjustment is verified prior to resumption of operations
Problems in adhesive/mechanical/thermal fastening machine are identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesive/mechanical/thermal fastening machine operation is checked to ensure correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty performance of equipment is identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements
  3. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean machine at end of run

  1. Mechanical fastening unit is disengaged and cleaned ready for next run
  2. Thermal fastening unit is disengaged and cleaned ready for next run
  3. Glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures
  4. In-line printing/converting/binding/finishing units are cleaned ready for next run
  5. Transportation and delivery systems are disengaged and cleaned ready for next run
  6. Production records or other documentation are accurately completed where required by enterprise procedures
Mechanical fastening unit is disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Thermal fastening unit is disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/converting/binding/finishing units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transportation and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production records or other documentation are accurately completed where required by enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain sheet delivery system

1.1 Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine

1.2 Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operations

1.3 Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

1.4 Substrate is added to process according to job specifications

2. Maintain basic adhesive/mechanical/ thermal fastening process

2.1 Registration of fastening is monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure product quality meets the approved sample standard

OR

2.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

OR

2.4 Power current and dwell time is monitored and adjusted to ensure product quality meets the approved sample standard adjusted according to job specifications

3. Maintain production process

3.1 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Process adjustments to eliminate problems are reported according to enterprise procedures

3.8 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in adhesive/mechanical/thermal fastening machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

4.3 Adhesive/mechanical/thermal fastening machine operation is checked to ensure correct operation

4.4 Faulty performance of equipment is identified and reported according to enterprise procedures

4.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.6 Repair/adjustment is verified prior to resumption of operations

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6. Clean machine at end of run

6.1 Mechanical fastening unit is disengaged and cleaned ready for next run

6.2 Thermal fastening unit is disengaged and cleaned ready for next run

6.3 Glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.4 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.5 Transportation and delivery systems are disengaged and cleaned ready for next run

6.6 Production records or other documentation are accurately completed where required by enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain sheet delivery system

1.1 Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine

1.2 Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operations

1.3 Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

1.4 Substrate is added to process according to job specifications

2. Maintain basic adhesive/mechanical/ thermal fastening process

2.1 Registration of fastening is monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure product quality meets the approved sample standard

OR

2.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

OR

2.4 Power current and dwell time is monitored and adjusted to ensure product quality meets the approved sample standard adjusted according to job specifications

3. Maintain production process

3.1 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Process adjustments to eliminate problems are reported according to enterprise procedures

3.8 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in adhesive/mechanical/thermal fastening machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

4.3 Adhesive/mechanical/thermal fastening machine operation is checked to ensure correct operation

4.4 Faulty performance of equipment is identified and reported according to enterprise procedures

4.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.6 Repair/adjustment is verified prior to resumption of operations

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6. Clean machine at end of run

6.1 Mechanical fastening unit is disengaged and cleaned ready for next run

6.2 Thermal fastening unit is disengaged and cleaned ready for next run

6.3 Glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.4 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.5 Transportation and delivery systems are disengaged and cleaned ready for next run

6.6 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

on TWO occasions, produce adhesive OR mechanical OR thermal fastened products, using different weights and sizes of substrate, according to manufacturer’s and job specifications, enterprise procedures, production timeframes, quality standards and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify work health and safety (WHS) factors for:

operating sheet-fed transportation and delivery systems

using hot melt adhesive

readjusting the machine, and prior to any adjustments

shutting down and cleaning the machine

identify areas of the:

sheet-fed feeder to monitor to ensure trouble-free operation

delivery system to observe to maintain tension

delivery system to observe to prevent damage to the finished product

in-line process to monitor to ensure product quality

machine that need regular cleaning

list checks needed when substrate is removed from the machine

list safety clothing available for use when operating adhesive binders

determine sectors to observe to ensure the production process is trouble-free and continuous

explain when the machine needs to be adjusted and production alterations are needed to meet client requirements

explain adjustment of the adhesive application on the adhesive binder

explain straightening wire in the wire feed on the wire stitcher

identify possible reasons for unsuccessful welding for a high-frequency welder

list materials to clean from the machine and how to keep the machine clear of surface rust (condensation)

determine quality aspects to consider in a completed:

adhesive bound job

high-frequency welded job

wire stitched job

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.