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Evidence Guide: ICPCBF263 - Set up and produce hand-fastened product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF263 - Set up and produce hand-fastened product

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for job

  1. Job specifications are read and interpreted from job documentation or production control system
  2. Set-up is carried out correctly in minimum time with minimum wastage
  3. Availability of all job related components is checked
  4. Fastening system is set up and adjusted according to job specifications
Job specifications are read and interpreted from job documentation or production control system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set-up is carried out correctly in minimum time with minimum wastage

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Availability of all job related components is checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fastening system is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct sample run

  1. Raw material to be used for sample is organised correctly
  2. Equipment is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures
  3. Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures
  4. Results are interpreted to determine adjustment requirements
  5. Adjustments are carried out according to product and equipment specifications
Raw material to be used for sample is organised correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results are interpreted to determine adjustment requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are carried out according to product and equipment specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain basic fastening process

  1. Fastening process is monitored and adjusted to ensure quality product is achieved
Fastening process is monitored and adjusted to ensure quality product is achieved

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain production process

  1. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  2. Production is maintained according to WHS requirements, manufacturer’s specifications and enterprise procedures
  3. Performance is monitored and verified using the process control system according to enterprise procedures
  4. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  5. Process adjustments to eliminate problems are reported according to enterprise procedures
  6. Faulty performance of equipment is identified and reported according to enterprise procedures
  7. Waste is sorted according to enterprise procedures
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained according to WHS requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Performance is monitored and verified using the process control system according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process adjustments to eliminate problems are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty performance of equipment is identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify problems and faults

  1. Problems fastening (adhesive/mechanical) equipment are identified and reported according to enterprise procedures
  2. Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level
  3. Fastening (adhesive/mechanical) equipment operation is checked to ensure correct operation
Problems fastening (adhesive/mechanical) equipment are identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fastening (adhesive/mechanical) equipment operation is checked to ensure correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean fastening equipment

  1. Mechanical fastening unit is disengaged and cleaned ready for next run
Mechanical fastening unit is disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OR

  1. Glue system is washed ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures
  2. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  3. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  4. Repair/adjustment is verified prior to resumption of operations
  5. Production records or other documentation are accurately completed, where required by enterprise procedures
Glue system is washed ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production records or other documentation are accurately completed, where required by enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

1.4 Fastening system is set up and adjusted according to job specifications

2. Conduct sample run

2.1 Raw material to be used for sample is organised correctly

2.2 Equipment is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

2.3 Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

2.4 Results are interpreted to determine adjustment requirements

2.5 Adjustments are carried out according to product and equipment specifications

3. Maintain basic fastening process

3.1 Fastening process is monitored and adjusted to ensure quality product is achieved

4. Maintain production process

4.1 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

4.2 Production is maintained according to WHS requirements, manufacturer’s specifications and enterprise procedures

4.3 Performance is monitored and verified using the process control system according to enterprise procedures

4.4 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

4.5 Process adjustments to eliminate problems are reported according to enterprise procedures

4.6 Faulty performance of equipment is identified and reported according to enterprise procedures

4.7 Waste is sorted according to enterprise procedures

5. Identify and rectify problems and faults

5.1 Problems fastening (adhesive/mechanical) equipment are identified and reported according to enterprise procedures

5.2 Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

5.3 Fastening (adhesive/mechanical) equipment operation is checked to ensure correct operation

6. Clean fastening equipment

6.1 Mechanical fastening unit is disengaged and cleaned ready for next run

OR

6.2 Glue system is washed ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

6.5 Repair/adjustment is verified prior to resumption of operations

6.6 Production records or other documentation are accurately completed, where required by enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

1.4 Fastening system is set up and adjusted according to job specifications

2. Conduct sample run

2.1 Raw material to be used for sample is organised correctly

2.2 Equipment is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

2.3 Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

2.4 Results are interpreted to determine adjustment requirements

2.5 Adjustments are carried out according to product and equipment specifications

3. Maintain basic fastening process

3.1 Fastening process is monitored and adjusted to ensure quality product is achieved

4. Maintain production process

4.1 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

4.2 Production is maintained according to WHS requirements, manufacturer’s specifications and enterprise procedures

4.3 Performance is monitored and verified using the process control system according to enterprise procedures

4.4 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

4.5 Process adjustments to eliminate problems are reported according to enterprise procedures

4.6 Faulty performance of equipment is identified and reported according to enterprise procedures

4.7 Waste is sorted according to enterprise procedures

5. Identify and rectify problems and faults

5.1 Problems fastening (adhesive/mechanical) equipment are identified and reported according to enterprise procedures

5.2 Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

5.3 Fastening (adhesive/mechanical) equipment operation is checked to ensure correct operation

6. Clean fastening equipment

6.1 Mechanical fastening unit is disengaged and cleaned ready for next run

OR

6.2 Glue system is washed ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

6.5 Repair/adjustment is verified prior to resumption of operations

6.6 Production records or other documentation are accurately completed, where required by enterprise procedures

Evidence of the ability to:

demonstrate all safety devices on the equipment

demonstrate competency in TWO areas of: adhesive/thermal (drawn on cover or heated binding tape application), mechanical (wire stitcher or heavy duty stapler including saddle and flat stitching), hand sewing (single and multi-section books), and for each area:

correctly set up equipment and produce TWO basic hand-fastened products of different thickness and spine length to demonstrate equipment adjustment, according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

determine information concerning binding found in the job documentation or production control system

identify work health and safety (WHS) factors for:

setting up and operating the machinery

adjusting machinery

determine circumstances in which a machine needs to be adjusted

identify the correct binding technique for a job

determine parts of the wire stitcher toe adjust to process books of different thicknesses

explain positioning of the wire stitches on the book

explain difference between a staple and a wire stitch

determine the appropriate wire calliper for a particular job

explain the care to ensure a neat and clean adhesive binding job

describe sewing stages positioning on the book

explain ‘kettle stitch’

identify common sewing problems likely to be met when sewing a multi-section book

explain the purpose of sewing frames

explain how to ensure hand sewing remains firmly together

list problems associated with:

oiling a wire stitcher

not properly cleaning and maintaining equipment

identify measures to prevent production interruptions

describe an acceptable binding result

explain consequences if wire stitches are not in the right position

list what causes a book to be ‘stab’ stitched and special problems encountered with ‘stab’ stitching

determine when to use ‘saddle’ stitch or ‘flat’/’side’ stitch

identify manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Fastening process MUST include EITHER:

adhesive/mechanical including gluing, stapling (stitching) or sewing (thread)

OR

hand sewing including gluing, stapling (stitching) or sewing (thread).

Monitoring and adjusting MUST include EITHER:

registration of fastening to ensure product quality meets the approved sample standard

wire straightens, length, cut-off and clinching pressures

OR

adhesion to ensure product quality meets the approved sample standard

OR

selecting and spacing supports

maintaining thread tension

aligning sections at the head

swelling.