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Evidence Guide: ICPCBF282 - Produce basic laminated product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF282 - Produce basic laminated product

What evidence can you provide to prove your understanding of each of the following citeria?

Maintain reel transportation system

  1. Reel stand is monitored and adjusted to ensure efficient, continuous operation
  2. Web control system is monitored and adjusted to ensure correct tension and accurate, continuous positioning of the web for efficient operation
  3. Substrate is added to the process according to job specifications
  4. Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product
  5. Substrate is removed from process according to job specifications
  6. Sheeting section is monitored and adjusted to ensure quality and efficient product delivery
Reel stand is monitored and adjusted to ensure efficient, continuous operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Web control system is monitored and adjusted to ensure correct tension and accurate, continuous positioning of the web for efficient operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is added to the process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is removed from process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sheeting section is monitored and adjusted to ensure quality and efficient product delivery

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain basic laminating process

  1. Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard
  2. Pressures are monitored and adjusted to ensure product quality meets the approved sample standard
  3. Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard
Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pressures are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain production process

  1. Basic in-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard
  2. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  3. Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures
  4. Manual and/or automatic control is used according to job specifications
  5. Performance is monitored and verified using the process control system according to enterprise procedures
  6. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  7. Waste is sorted according to enterprise procedures
Basic in-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manual and/or automatic control is used according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Performance is monitored and verified using the process control system according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify problems and faults

  1. Problems in laminating machine are identified and reported according to enterprise procedures
  2. Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level
  3. Laminating machine operation is checked to ensure correct operation
  4. Process adjustments to eliminate problems are reported according to enterprise procedures
  5. Faulty performance of equipment is identified and reported according to enterprise procedures
Problems in laminating machine are identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Laminating machine operation is checked to ensure correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process adjustments to eliminate problems are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty performance of equipment is identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements
  3. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  4. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  5. Repair/adjustment is verified prior to resumption of operations
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean laminating machine at end of run

  1. Laminating machine is disengaged and cleaned ready for next run
  2. Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures
  3. In-line printing/coating/converting/binding/finishing units are cleaned ready for next run
  4. Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run
  5. Production records or other documentation are accurately completed where required by enterprise procedures
Laminating machine is disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/coating/converting/binding/finishing units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production records or other documentation are accurately completed where required by enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain reel transportation system

1.1 Reel stand is monitored and adjusted to ensure efficient, continuous operation

1.2 Web control system is monitored and adjusted to ensure correct tension and accurate, continuous positioning of the web for efficient operation

1.3 Substrate is added to the process according to job specifications

1.4 Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product

1.5 Substrate is removed from process according to job specifications

1.6 Sheeting section is monitored and adjusted to ensure quality and efficient product delivery

2. Maintain basic laminating process

2.1 Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Pressures are monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain production process

3.1 Basic in-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in laminating machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

4.3 Laminating machine operation is checked to ensure correct operation

4.4 Process adjustments to eliminate problems are reported according to enterprise procedures

4.5 Faulty performance of equipment is identified and reported according to enterprise procedures

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

5.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.5 Repair/adjustment is verified prior to resumption of operations

6. Clean laminating machine at end of run

6.1 Laminating machine is disengaged and cleaned ready for next run

6.2 Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.3 In-line printing/coating/converting/binding/finishing units are cleaned ready for next run

6.4 Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run

6.5 Production records or other documentation are accurately completed where required by enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain reel transportation system

1.1 Reel stand is monitored and adjusted to ensure efficient, continuous operation

1.2 Web control system is monitored and adjusted to ensure correct tension and accurate, continuous positioning of the web for efficient operation

1.3 Substrate is added to the process according to job specifications

1.4 Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product

1.5 Substrate is removed from process according to job specifications

1.6 Sheeting section is monitored and adjusted to ensure quality and efficient product delivery

2. Maintain basic laminating process

2.1 Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Pressures are monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain production process

3.1 Basic in-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in laminating machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

4.3 Laminating machine operation is checked to ensure correct operation

4.4 Process adjustments to eliminate problems are reported according to enterprise procedures

4.5 Faulty performance of equipment is identified and reported according to enterprise procedures

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

5.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.5 Repair/adjustment is verified prior to resumption of operations

6. Clean laminating machine at end of run

6.1 Laminating machine is disengaged and cleaned ready for next run

6.2 Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.3 In-line printing/coating/converting/binding/finishing units are cleaned ready for next run

6.4 Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run

6.5 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

operate laminating machine to complete TWO two-ply jobs on different substrates and of different sizes (if possible, including one in-line process) according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify work health and safety (WHS) factors for:

operating web machine transport and delivery systems

maintaining laminating and in-line processes

determine areas of the reel stand to monitor to ensure trouble-free operation

list checks needed when substrate is removed from the machine

explain how to assure registration of laminating

identify areas of in-line processes to monitor to ensure a quality product

explain laminating problems that may occur during operation of the machine

identify adjustments or correction procedures that may be needed to ensure accurate operation of the process, and alternations that may be required to production to meet client requirements

identify important tasks to correctly shut down, and how to keep the machine clear of surface rust (condensation)

identify areas of the machine that need regular cleaning, and the materials that need to be cleaned from the machine

determine quality aspects to consider in a completed laminated job

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.