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Evidence Guide: ICPCBF300 - Run and monitor in-line tube making machine for sack or bag manufacture

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF300 - Run and monitor in-line tube making machine for sack or bag manufacture

What evidence can you provide to prove your understanding of each of the following citeria?

Monitor throughput

  1. Machine is stepped to ensure scores and folds are in correct position and paper tension is correct
  2. Guide positions are monitored and adjusted if necessary to ensure adhesive is applied evenly and in the correct position
  3. Multi-walls adhere correctly and without creasing
  4. Paper moisture is monitored and correct moisture levels are maintained
  5. Perforation occurs to the correct depth and in the right place
  6. Creasing units and folding units work in the correct location
  7. Folds and guillotine cuts are correctly placed
  8. Glues dry at correct rates for in-line processes
  9. All units run at the speed required by enterprise quality standards
Machine is stepped to ensure scores and folds are in correct position and paper tension is correct

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Guide positions are monitored and adjusted if necessary to ensure adhesive is applied evenly and in the correct position

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Multi-walls adhere correctly and without creasing

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paper moisture is monitored and correct moisture levels are maintained

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perforation occurs to the correct depth and in the right place

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Creasing units and folding units work in the correct location

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Folds and guillotine cuts are correctly placed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glues dry at correct rates for in-line processes

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All units run at the speed required by enterprise quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Confirm quality of output

  1. Sample from the machine is selected and checked to ensure it conforms to required quality standards
  2. Adjustments are made when standards are not met
  3. Each in-line process is monitored and minor adjustments are made during production, if required
  4. Samples are continuously monitored for defects, and defects are removed
  5. Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved
  6. Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards
Sample from the machine is selected and checked to ensure it conforms to required quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are made when standards are not met

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Each in-line process is monitored and minor adjustments are made during production, if required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Samples are continuously monitored for defects, and defects are removed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify quality of output

  1. Faults which affect quality of sacks or bags are identified and rectified
  2. Problems that reduce output rate are identified and fixed
  3. Faults that affect efficient operation of equipment are identified and resolved
Faults which affect quality of sacks or bags are identified and rectified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Problems that reduce output rate are identified and fixed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faults that affect efficient operation of equipment are identified and resolved

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Monitor throughput

1.1 Machine is stepped to ensure scores and folds are in correct position and paper tension is correct

1.2 Guide positions are monitored and adjusted if necessary to ensure adhesive is applied evenly and in the correct position

1.3 Multi-walls adhere correctly and without creasing

1.4 Paper moisture is monitored and correct moisture levels are maintained

1.5 Perforation occurs to the correct depth and in the right place

1.6 Creasing units and folding units work in the correct location

1.7 Folds and guillotine cuts are correctly placed

1.8 Glues dry at correct rates for in-line processes

1.9 All units run at the speed required by enterprise quality standards

2. Confirm quality of output

2.1 Sample from the machine is selected and checked to ensure it conforms to required quality standards

2.2 Adjustments are made when standards are not met

2.3 Each in-line process is monitored and minor adjustments are made during production, if required

2.4 Samples are continuously monitored for defects, and defects are removed

2.5 Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved

2.6 Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

3. Rectify quality of output

3.1 Faults which affect quality of sacks or bags are identified and rectified

3.2 Problems that reduce output rate are identified and fixed

3.3 Faults that affect efficient operation of equipment are identified and resolved

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Monitor throughput

1.1 Machine is stepped to ensure scores and folds are in correct position and paper tension is correct

1.2 Guide positions are monitored and adjusted if necessary to ensure adhesive is applied evenly and in the correct position

1.3 Multi-walls adhere correctly and without creasing

1.4 Paper moisture is monitored and correct moisture levels are maintained

1.5 Perforation occurs to the correct depth and in the right place

1.6 Creasing units and folding units work in the correct location

1.7 Folds and guillotine cuts are correctly placed

1.8 Glues dry at correct rates for in-line processes

1.9 All units run at the speed required by enterprise quality standards

2. Confirm quality of output

2.1 Sample from the machine is selected and checked to ensure it conforms to required quality standards

2.2 Adjustments are made when standards are not met

2.3 Each in-line process is monitored and minor adjustments are made during production, if required

2.4 Samples are continuously monitored for defects, and defects are removed

2.5 Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved

2.6 Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

3. Rectify quality of output

3.1 Faults which affect quality of sacks or bags are identified and rectified

3.2 Problems that reduce output rate are identified and fixed

3.3 Faults that affect efficient operation of equipment are identified and resolved

Evidence of the ability to:

run and monitor in-line tube making machines to job pecifications and enterprise quality standards for the manufacture of sacks or bags

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify common faults associated with in-line tubing machines, and explain their causes and how to correct

explain different types of adhesive and their drying time

explain the procedure for quality checks

identify enterprise documentation procedures, enterprise quality standards and enterprise faults procedures relevant to this task, where they are kept, and the information included in them.