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Evidence Guide: ICPCBF302 - Set up and monitor in-line scoring, folding and gluing machine for sack or bag manufacture

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF302 - Set up and monitor in-line scoring, folding and gluing machine for sack or bag manufacture

What evidence can you provide to prove your understanding of each of the following citeria?

Set up and adjust units

  1. All details required for the job are checked and confirmed against job specifications
  2. Correct materials and tools are checked and available for the job
  3. Adhesives are appropriate for the substrate, application process and machine
  4. Work area is safe and ready for production according to safety requirements
  5. Blades are sharp and fitted as necessary and units are calibrated according to job specifications
  6. Settings are checked against job specifications before production is commenced
  7. Machine is stepped to ensure scores and folds are in correct position and paper tension is corrected/adjusted
All details required for the job are checked and confirmed against job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct materials and tools are checked and available for the job

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesives are appropriate for the substrate, application process and machine

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is safe and ready for production according to safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Blades are sharp and fitted as necessary and units are calibrated according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Settings are checked against job specifications before production is commenced

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is stepped to ensure scores and folds are in correct position and paper tension is corrected/adjusted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor throughput

  1. Once settings are fixed, unit is run at speed required to produce a quality product
  2. Machine is monitored to ensure scores and folds are in correct position and paper tension is correct
  3. Guide positions are monitored to ensure adhesive is applied evenly and in correct position
  4. Paper moisture is monitored and correct moisture levels are maintained
  5. Folds and guillotine cuts are correctly placed
  6. Glues dry at correct rates for substrate and adequate fibre tears are visible
Once settings are fixed, unit is run at speed required to produce a quality product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is monitored to ensure scores and folds are in correct position and paper tension is correct

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Guide positions are monitored to ensure adhesive is applied evenly and in correct position

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paper moisture is monitored and correct moisture levels are maintained

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Folds and guillotine cuts are correctly placed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glues dry at correct rates for substrate and adequate fibre tears are visible

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Confirm quality of output

  1. Sample from the machine is selected and checked to ensure it conforms to required quality standards
  2. Adjustments are made when standards are not met
  3. Each in-line process is monitored and minor adjustments are made during production, as necessary
  4. Samples are continuously monitored for defects, and defects are removed
  5. Efficiency, quality and output rate of production run are monitored for problems, and any deficiencies resolved
  6. Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards
  7. Locations of all emergency shutdown buttons and triggers are known
Sample from the machine is selected and checked to ensure it conforms to required quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are made when standards are not met

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Each in-line process is monitored and minor adjustments are made during production, as necessary

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Samples are continuously monitored for defects, and defects are removed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Efficiency, quality and output rate of production run are monitored for problems, and any deficiencies resolved

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Locations of all emergency shutdown buttons and triggers are known

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Set up and adjust units

1.1 All details required for the job are checked and confirmed against job specifications

1.2 Correct materials and tools are checked and available for the job

1.3 Adhesives are appropriate for the substrate, application process and machine

1.4 Work area is safe and ready for production according to safety requirements

1.5 Blades are sharp and fitted as necessary and units are calibrated according to job specifications

1.6 Settings are checked against job specifications before production is commenced

1.7 Machine is stepped to ensure scores and folds are in correct position and paper tension is corrected/adjusted

2. Monitor throughput

2.1 Once settings are fixed, unit is run at speed required to produce a quality product

2.2 Machine is monitored to ensure scores and folds are in correct position and paper tension is correct

2.3 Guide positions are monitored to ensure adhesive is applied evenly and in correct position

2.4 Paper moisture is monitored and correct moisture levels are maintained

2.5 Folds and guillotine cuts are correctly placed

2.6 Glues dry at correct rates for substrate and adequate fibre tears are visible

3. Confirm quality of output

3.1 Sample from the machine is selected and checked to ensure it conforms to required quality standards

3.2 Adjustments are made when standards are not met

3.3 Each in-line process is monitored and minor adjustments are made during production, as necessary

3.4 Samples are continuously monitored for defects, and defects are removed

3.5 Efficiency, quality and output rate of production run are monitored for problems, and any deficiencies resolved

3.6 Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

3.7 Locations of all emergency shutdown buttons and triggers are known

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Set up and adjust units

1.1 All details required for the job are checked and confirmed against job specifications

1.2 Correct materials and tools are checked and available for the job

1.3 Adhesives are appropriate for the substrate, application process and machine

1.4 Work area is safe and ready for production according to safety requirements

1.5 Blades are sharp and fitted as necessary and units are calibrated according to job specifications

1.6 Settings are checked against job specifications before production is commenced

1.7 Machine is stepped to ensure scores and folds are in correct position and paper tension is corrected/adjusted

2. Monitor throughput

2.1 Once settings are fixed, unit is run at speed required to produce a quality product

2.2 Machine is monitored to ensure scores and folds are in correct position and paper tension is correct

2.3 Guide positions are monitored to ensure adhesive is applied evenly and in correct position

2.4 Paper moisture is monitored and correct moisture levels are maintained

2.5 Folds and guillotine cuts are correctly placed

2.6 Glues dry at correct rates for substrate and adequate fibre tears are visible

3. Confirm quality of output

3.1 Sample from the machine is selected and checked to ensure it conforms to required quality standards

3.2 Adjustments are made when standards are not met

3.3 Each in-line process is monitored and minor adjustments are made during production, as necessary

3.4 Samples are continuously monitored for defects, and defects are removed

3.5 Efficiency, quality and output rate of production run are monitored for problems, and any deficiencies resolved

3.6 Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

3.7 Locations of all emergency shutdown buttons and triggers are known

Evidence of the ability to:

set up and monitor in-line scoring, folding and gluing machines used in the manufacture of sacks or bags according to job specifications and within the production timeframe.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

explain common faults associated with in-line scoring, folding and gluing machines, the causes, and how to correct

identify enterprise quality standards relevant to this task

explain different types of adhesive and their drying time

explain correct procedure for maintenance of blades.