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Evidence Guide: ICPCBF327 - Set up machine for complex rotary die cutting or embossing

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF327 - Set up machine for complex rotary die cutting or embossing

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for job

  1. Job specifications are read and interpreted from job documentation or production control system
  2. Set-up is planned and carried out correctly in minimum time with minimum wastage
  3. Availability of all job related components is checked
Job specifications are read and interpreted from job documentation or production control system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set-up is planned and carried out correctly in minimum time with minimum wastage

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Availability of all job related components is checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mount rotary cutting or embossing devices

  1. Cutting devices or dies are correctly mounted to die
  2. Cutting devices or dies are registered and proofed on die cylinder
  3. Appropriate cutting devices or dies are selected and secured to machine according to job specifications
Cutting devices or dies are correctly mounted to die

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting devices or dies are registered and proofed on die cylinder

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Appropriate cutting devices or dies are selected and secured to machine according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up delivery systems

  1. Delivery systems are set up and adjusted according to job specifications
  2. Substrate is removed according to job specifications
Delivery systems are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is removed according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machine for basic rotary cutting

  1. Rotary cutting devices are set up and adjusted according to job specifications
  2. Cutting pressures are set up and adjusted according to job specifications
  3. Counter knives/anvils are set in correct position
Rotary cutting devices are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting pressures are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Counter knives/anvils are set in correct position

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up in-line units

  1. Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications
  2. Assistance is given in set-up of major in-line printing/converting/binding units
Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assistance is given in set-up of major in-line printing/converting/binding units

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct sample run

  1. Material to be used for sample is organised correctly
  2. Machine is set up and operated to produce a specified sample according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures
  3. Sample is visually inspected and/or tested, or laboratory testing is organised, according to enterprise procedures
  4. Results are interpreted to determine adjustment requirements
  5. Adjustments are carried out according to product and machine specifications
Material to be used for sample is organised correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is set up and operated to produce a specified sample according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample is visually inspected and/or tested, or laboratory testing is organised, according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results are interpreted to determine adjustment requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are carried out according to product and machine specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is planned and carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

2. Mount rotary cutting or embossing devices

2.1 Cutting devices or dies are correctly mounted to die

2.2 Cutting devices or dies are registered and proofed on die cylinder

2.3 Appropriate cutting devices or dies are selected and secured to machine according to job specifications

3. Set up delivery systems

3.1 Delivery systems are set up and adjusted according to job specifications

3.2 Substrate is removed according to job specifications

4. Set up machine for basic rotary cutting

4.1 Rotary cutting devices are set up and adjusted according to job specifications

4.2 Cutting pressures are set up and adjusted according to job specifications

4.3 Counter knives/anvils are set in correct position

5. Set up in-line units

5.1 Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications

5.2 Assistance is given in set-up of major in-line printing/converting/binding units

6. Conduct sample run

6.1 Material to be used for sample is organised correctly

6.2 Machine is set up and operated to produce a specified sample according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

6.3 Sample is visually inspected and/or tested, or laboratory testing is organised, according to enterprise procedures

6.4 Results are interpreted to determine adjustment requirements

6.5 Adjustments are carried out according to product and machine specifications

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is planned and carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

2. Mount rotary cutting or embossing devices

2.1 Cutting devices or dies are correctly mounted to die

2.2 Cutting devices or dies are registered and proofed on die cylinder

2.3 Appropriate cutting devices or dies are selected and secured to machine according to job specifications

3. Set up delivery systems

3.1 Delivery systems are set up and adjusted according to job specifications

3.2 Substrate is removed according to job specifications

4. Set up machine for basic rotary cutting

4.1 Rotary cutting devices are set up and adjusted according to job specifications

4.2 Cutting pressures are set up and adjusted according to job specifications

4.3 Counter knives/anvils are set in correct position

5. Set up in-line units

5.1 Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications

5.2 Assistance is given in set-up of major in-line printing/converting/binding units

6. Conduct sample run

6.1 Material to be used for sample is organised correctly

6.2 Machine is set up and operated to produce a specified sample according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

6.3 Sample is visually inspected and/or tested, or laboratory testing is organised, according to enterprise procedures

6.4 Results are interpreted to determine adjustment requirements

6.5 Adjustments are carried out according to product and machine specifications

Evidence of the ability to:

correctly set up machine for EITHER rotary die cutting OR embossing; for either process, set up TWO complex jobs (including in-line processes) with different substrates, sizes and patterns according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria, within the production timeframe

demonstrate all safety devices on the machine.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify work health and safety factors that must be considered when either:

setting up and/or operating sheet transport and delivery systems

setting up and adjusting rotary cutting devices

OR

setting up reel delivery systems

determine information concerning rotary die cutting or embossing found in the job documentation or production control system, and interpret this information to ensure smooth workflow throughout the factory

determine factors to consider when deciding on a cutting system

explain checks for when cutting devices are mounted on a cylinder

identify methods used for registering and proofing cutting devices

explain checks for when cutting devices are attached to the machine

list criteria that determines selection of particular cutting devices

list steps to ensure the delivery system operates effectively

identify important areas or sections of the feeder unit set up

identify areas of the delivery system to observe to maintain neat delivery of finished work and prevent damage to the finished product

list necessary checks when substrate is removed from the machine

list ways the finished product can be secured for despatch

explain machine pressure and machine cutting depths

explain adjusting lays for registration, what to check, and when it is done

identify problems that occur if counter knives/anvils are incorrectly set

determine the largest/smallest size sheet that can be processed on this machine

list necessary checks to ensure suitability of in-line process

determine details of the completed sample to examine to ensure conformance with the client requirements

list common faults that can occur with the rotary cutting process

determine factors that indicate a need for replacement of knives/blades/cutting edges

explain how cutting edges and counter knives (anvils) should be stored to guard against damage and deterioration

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them

For Reel Systems Only

list adjustments required to the:

unwind reel to suit various jobs

sheeter during production

folder during production

rewind wheel during production

identify important areas to consider during webbing procedures

determine important areas of the reel delivery system to adjust according to job specifications

For Sheet Systems Only

list adjustments:

required to the sheeter during production

that can be made to the machine to facilitate accurate sheet pick-up and transportation.

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel systems

OR

sheet systems.

Setting up and adjusting MUST include EITHER:

unwind and rewind reels

web control system

folder and sheeter

OR

feeder and delivery systems

sheet pick-up and transportation systems

transfer systems.