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Evidence Guide: ICPCBF381 - Set up machine for complex laminating

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF381 - Set up machine for complex laminating

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for job

  1. Job specifications are read and interpreted from job documentation or production control system
  2. Set-up is planned and carried out correctly in minimum time with minimum wastage
Job specifications are read and interpreted from job documentation or production control system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set-up is planned and carried out correctly in minimum time with minimum wastage

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up reel transportation system

  1. Unwind reel is set up and adjusted according to job specifications
  2. Webbing procedures are carried out
  3. Web control system is set up and adjusted according to job specifications
  4. Reels are spliced/joined according to job specifications
  5. Rewind reel is set up and adjusted according to job specifications
  6. Sheeter is set up and adjusted according to job specifications
Unwind reel is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Webbing procedures are carried out

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Web control system is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reels are spliced/joined according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rewind reel is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sheeter is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machine for complex laminating

  1. Application system cylinder is set up and adjusted according to job specifications
  2. Adhesive application system is set up and adjusted according to job specifications
  3. Binding pressures are set up and adjusted according to job specifications
  4. Drying system is set up and adjusted according to job specifications
Application system cylinder is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesive application system is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Binding pressures are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Drying system is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up in-line unit(s)

  1. Minor in-line printing/converting/binding unit(s) are set up for basic process(es) and adjusted according to machine requirements and job specifications
  2. Assistance is given in set-up of major in-line printing/converting/binding unit(s)
Minor in-line printing/converting/binding unit(s) are set up for basic process(es) and adjusted according to machine requirements and job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assistance is given in set-up of major in-line printing/converting/binding unit(s)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct sample run

  1. Raw material to be used for sample is organised correctly
  2. Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures
  3. Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures
  4. Results are interpreted to determine adjustment requirements
  5. Adjustment changes are carried out according to product and machine specifications
Raw material to be used for sample is organised correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results are interpreted to determine adjustment requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustment changes are carried out according to product and machine specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is planned and carried out correctly in minimum time with minimum wastage

2. Set up reel transportation system

2.1 Unwind reel is set up and adjusted according to job specifications

2.2 Webbing procedures are carried out

2.3 Web control system is set up and adjusted according to job specifications

2.4 Reels are spliced/joined according to job specifications

2.5 Rewind reel is set up and adjusted according to job specifications

2.6 Sheeter is set up and adjusted according to job specifications

3. Set up machine for complex laminating

3.1 Application system cylinder is set up and adjusted according to job specifications

3.2 Adhesive application system is set up and adjusted according to job specifications

3.3 Binding pressures are set up and adjusted according to job specifications

3.4 Drying system is set up and adjusted according to job specifications

4. Set up in-line unit(s)

4.1 Minor in-line printing/converting/binding unit(s) are set up for basic process(es) and adjusted according to machine requirements and job specifications

4.2 Assistance is given in set-up of major in-line printing/converting/binding unit(s)

5. Conduct sample run

5.1 Raw material to be used for sample is organised correctly

5.2 Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

5.3 Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

5.4 Results are interpreted to determine adjustment requirements

5.5 Adjustment changes are carried out according to product and machine specifications

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is planned and carried out correctly in minimum time with minimum wastage

2. Set up reel transportation system

2.1 Unwind reel is set up and adjusted according to job specifications

2.2 Webbing procedures are carried out

2.3 Web control system is set up and adjusted according to job specifications

2.4 Reels are spliced/joined according to job specifications

2.5 Rewind reel is set up and adjusted according to job specifications

2.6 Sheeter is set up and adjusted according to job specifications

3. Set up machine for complex laminating

3.1 Application system cylinder is set up and adjusted according to job specifications

3.2 Adhesive application system is set up and adjusted according to job specifications

3.3 Binding pressures are set up and adjusted according to job specifications

3.4 Drying system is set up and adjusted according to job specifications

4. Set up in-line unit(s)

4.1 Minor in-line printing/converting/binding unit(s) are set up for basic process(es) and adjusted according to machine requirements and job specifications

4.2 Assistance is given in set-up of major in-line printing/converting/binding unit(s)

5. Conduct sample run

5.1 Raw material to be used for sample is organised correctly

5.2 Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

5.3 Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

5.4 Results are interpreted to determine adjustment requirements

5.5 Adjustment changes are carried out according to product and machine specifications

Evidence of the ability to:

demonstrate all safety devices on the machine

correctly set up machine for TWO moisture, chemical and extrusion laminating processes. For each process set up a laminating machine (2 or more ply) to complete TWO jobs on different substrates, of different sizes (large/small formats including one in-line process) while demonstrating splicing techniques in minimum time according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria (at least one machine used must be fully automated).

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

determine information concerning laminating requirements found in the job documentation or production control system, and how this information can be interpreted to ensure smooth workflow throughout the factory

describe elements to consider when planning a laminating sample

identify work health and safety factors for:

setting up the laminating machine

adjusting the machine, and prior to any readjustments

setting the drying system

identify webbing procedures commonly used in the transportation area

identify areas to consider when setting up the web control system

identify problem areas likely to occur when setting up the sheeter

explain methods of splicing a web on the laminating process

list checks to make when setting up (and adjusting) the application system cylinder

list checks to make when setting up (and adjusting) the adhesive application system

identify factors that determine setting of the binding pressures

identify the largest/smallest size sheet that can be processed on this machine

explain how to adapt the machine to facilitate smaller/larger stock

determine in-line units available for the laminating process

describe circumstances that require machine adjustment

explain quality aspects to consider in a completed laminating job, and items to check against the client sample

list steps to ensure important features of the production control system are addressed

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.