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Evidence Guide: ICPCBF395 - Set up and operate folder gluer machine

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF395 - Set up and operate folder gluer machine

What evidence can you provide to prove your understanding of each of the following citeria?

Set up and adjust units

  1. All details required for the job are checked and confirmed against job specifications
  2. Correct materials are checked and available for the job
  3. Adhesives appropriate for the substrate, application process and machine are selected
  4. Work area is made safe and ready for production according to safety requirements
  5. Folding guides and pressing plates are set to required dimensions for the job
  6. Feeder, folding part, gluer, stacker, belts, vacuums and glue applicators are clean, clear and ready for use
  7. Settings are checked against job specifications before production commences
All details required for the job are checked and confirmed against job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct materials are checked and available for the job

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesives appropriate for the substrate, application process and machine are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is made safe and ready for production according to safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Folding guides and pressing plates are set to required dimensions for the job

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Feeder, folding part, gluer, stacker, belts, vacuums and glue applicators are clean, clear and ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Settings are checked against job specifications before production commences

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor throughput

  1. Machine is run at speed required to produce a quality product
  2. Machine is jogged to ensure folds and glue are in correct position
  3. Guide positions are monitored to ensure adhesive is applied evenly and in correct position
  4. Paper moisture is monitored and correct moisture levels are maintained
  5. Blank spacing is controlled and product spacing and flow are maintained for efficient operation
  6. Folds are correctly placed and the product stacks correctly
  7. Glues dry at correct rates for the substrate
Machine is run at speed required to produce a quality product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is jogged to ensure folds and glue are in correct position

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Guide positions are monitored to ensure adhesive is applied evenly and in correct position

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paper moisture is monitored and correct moisture levels are maintained

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Blank spacing is controlled and product spacing and flow are maintained for efficient operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Folds are correctly placed and the product stacks correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glues dry at correct rates for the substrate

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Confirm quality of output

  1. A sample from the machine is selected and checked to ensure it conforms to required quality standards
  2. Adjustments are made when standards are not met
  3. Each process is monitored and minor adjustments are made during production, if required
  4. Samples are continuously monitored for defects, and defects are removed
  5. Efficiency, quality and output rate of production run are monitored for problems, and any deficiencies resolved
  6. Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards
  7. Locations of all emergency shutdown buttons and triggers are known
A sample from the machine is selected and checked to ensure it conforms to required quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are made when standards are not met

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Each process is monitored and minor adjustments are made during production, if required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Samples are continuously monitored for defects, and defects are removed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Efficiency, quality and output rate of production run are monitored for problems, and any deficiencies resolved

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Locations of all emergency shutdown buttons and triggers are known

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Set up and adjust units

1.1 All details required for the job are checked and confirmed against job specifications

1.2 Correct materials are checked and available for the job

1.3 Adhesives appropriate for the substrate, application process and machine are selected

1.4 Work area is made safe and ready for production according to safety requirements

1.5 Folding guides and pressing plates are set to required dimensions for the job

1.6 Feeder, folding part, gluer, stacker, belts, vacuums and glue applicators are clean, clear and ready for use

1.7 Settings are checked against job specifications before production commences

2. Monitor throughput

2.1 Machine is run at speed required to produce a quality product

2.2 Machine is jogged to ensure folds and glue are in correct position

2.3 Guide positions are monitored to ensure adhesive is applied evenly and in correct position

2.4 Paper moisture is monitored and correct moisture levels are maintained

2.5 Blank spacing is controlled and product spacing and flow are maintained for efficient operation

2.6 Folds are correctly placed and the product stacks correctly

2.7 Glues dry at correct rates for the substrate

3. Confirm quality of output

3.1 A sample from the machine is selected and checked to ensure it conforms to required quality standards

3.2 Adjustments are made when standards are not met

3.3 Each process is monitored and minor adjustments are made during production, if required

3.4 Samples are continuously monitored for defects, and defects are removed

3.5 Efficiency, quality and output rate of production run are monitored for problems, and any deficiencies resolved

3.6 Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

3.7 Locations of all emergency shutdown buttons and triggers are known

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Set up and adjust units

1.1 All details required for the job are checked and confirmed against job specifications

1.2 Correct materials are checked and available for the job

1.3 Adhesives appropriate for the substrate, application process and machine are selected

1.4 Work area is made safe and ready for production according to safety requirements

1.5 Folding guides and pressing plates are set to required dimensions for the job

1.6 Feeder, folding part, gluer, stacker, belts, vacuums and glue applicators are clean, clear and ready for use

1.7 Settings are checked against job specifications before production commences

2. Monitor throughput

2.1 Machine is run at speed required to produce a quality product

2.2 Machine is jogged to ensure folds and glue are in correct position

2.3 Guide positions are monitored to ensure adhesive is applied evenly and in correct position

2.4 Paper moisture is monitored and correct moisture levels are maintained

2.5 Blank spacing is controlled and product spacing and flow are maintained for efficient operation

2.6 Folds are correctly placed and the product stacks correctly

2.7 Glues dry at correct rates for the substrate

3. Confirm quality of output

3.1 A sample from the machine is selected and checked to ensure it conforms to required quality standards

3.2 Adjustments are made when standards are not met

3.3 Each process is monitored and minor adjustments are made during production, if required

3.4 Samples are continuously monitored for defects, and defects are removed

3.5 Efficiency, quality and output rate of production run are monitored for problems, and any deficiencies resolved

3.6 Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

3.7 Locations of all emergency shutdown buttons and triggers are known

Evidence of the ability to:

correctly set up and operate a folder gluer machine according to job specifications, performance criteria, and within the production timeframe with minimum downtime or wastage.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

list common faults associated with folder gluer machines, the causes, and corrective measures

describe correct procedures for set-up according to health and safety and workplace requirements

explain types of adhesive used and why they are chosen.