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Evidence Guide: ICPCBF426 - Produce complex flat-bed die cut or embossed product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF426 - Produce complex flat-bed die cut or embossed product

What evidence can you provide to prove your understanding of each of the following citeria?

Maintain machine delivery system

  1. Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product
  2. Substrate is added to and removed from the process according to job specifications
Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is added to and removed from the process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain complex flat-bed cutting process

  1. Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard
  2. Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard
  3. Registration of knife/knives is monitored and adjusted to ensure product quality meets the approved sample standard
  4. Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard
  5. In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard
Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Registration of knife/knives is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain operation of production process

  1. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  2. Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures
  3. Manual and/or automatic control is used according to job specifications
  4. Performance is monitored and verified using the process control system according to enterprise procedures
  5. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  6. Process adjustments to eliminate problems are reported according to enterprise procedures
  7. Faulty performance of equipment is identified and reported according to enterprise procedures
  8. Waste is sorted according to enterprise procedures
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manual and/or automatic control is used according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Performance is monitored and verified using the process control system according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process adjustments to eliminate problems are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty performance of equipment is identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify problems

  1. Problems in cutting (flat-bed) machine operation are identified and reported according to enterprise procedures
  2. Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level
  3. Cutting (flat-bed) machine operation is checked to ensure correct operation
Problems in cutting (flat-bed) machine operation are identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting (flat-bed) machine operation is checked to ensure correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  3. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  4. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  5. Repair/adjustment is verified prior to resumption of operations
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean flat-bed cutting machine at end of run

  1. Knife and machine bed are cleaned ready for next run
  2. Cutting devices are sharpened correctly according to WHS requirements and enterprise procedures
  3. Cutting machine is disengaged and cleaned ready for next run
  4. In-line printing/converting/binding/finishing units are cleaned ready for next run
  5. Transportation and delivery systems are disengaged and cleaned ready for next run
  6. Production records or other documentation are accurately completed where required by enterprise procedures
Knife and machine bed are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting devices are sharpened correctly according to WHS requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting machine is disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/converting/binding/finishing units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transportation and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production records or other documentation are accurately completed where required by enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain machine delivery system

1.1 Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product

1.2 Substrate is added to and removed from the process according to job specifications

2. Maintain complex flat-bed cutting process

2.1 Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Registration of knife/knives is monitored and adjusted to ensure product quality meets the approved sample standard

2.4 Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard

2.5 In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain operation of production process

3.1 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.2 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

3.3 Manual and/or automatic control is used according to job specifications

3.4 Performance is monitored and verified using the process control system according to enterprise procedures

3.5 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.6 Process adjustments to eliminate problems are reported according to enterprise procedures

3.7 Faulty performance of equipment is identified and reported according to enterprise procedures

3.8 Waste is sorted according to enterprise procedures

4. Identify and rectify problems

4.1 Problems in cutting (flat-bed) machine operation are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

4.3 Cutting (flat-bed) machine operation is checked to ensure correct operation

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

5.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.5 Repair/adjustment is verified prior to resumption of operations

6. Clean flat-bed cutting machine at end of run

6.1 Knife and machine bed are cleaned ready for next run

6.2 Cutting devices are sharpened correctly according to WHS requirements and enterprise procedures

6.3 Cutting machine is disengaged and cleaned ready for next run

6.4 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.5 Transportation and delivery systems are disengaged and cleaned ready for next run

6.6 Production records or other documentation are accurately completed where required by enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain machine delivery system

1.1 Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product

1.2 Substrate is added to and removed from the process according to job specifications

2. Maintain complex flat-bed cutting process

2.1 Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Registration of knife/knives is monitored and adjusted to ensure product quality meets the approved sample standard

2.4 Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard

2.5 In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain operation of production process

3.1 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.2 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

3.3 Manual and/or automatic control is used according to job specifications

3.4 Performance is monitored and verified using the process control system according to enterprise procedures

3.5 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.6 Process adjustments to eliminate problems are reported according to enterprise procedures

3.7 Faulty performance of equipment is identified and reported according to enterprise procedures

3.8 Waste is sorted according to enterprise procedures

4. Identify and rectify problems

4.1 Problems in cutting (flat-bed) machine operation are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

4.3 Cutting (flat-bed) machine operation is checked to ensure correct operation

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

5.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.5 Repair/adjustment is verified prior to resumption of operations

6. Clean flat-bed cutting machine at end of run

6.1 Knife and machine bed are cleaned ready for next run

6.2 Cutting devices are sharpened correctly according to WHS requirements and enterprise procedures

6.3 Cutting machine is disengaged and cleaned ready for next run

6.4 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.5 Transportation and delivery systems are disengaged and cleaned ready for next run

6.6 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

demonstrate all safety devices on either the flat-bed die cutting or embossing machine

produce TWO complex jobs (including in-line processes) using EITHER the flat-bed die cutting OR embossing machine, with different substrates, sizes and patterns according to manufacturer’s and job specifications, enterprise procedures and work health and safety (WHS) requirements

demonstrate use of computerised control, monitoring and data entry systems if available and appropriate.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

describe WHS factors for setting up and/or operating machine transport systems

outline checks to make when substrate is removed from the machine

For Reel Delivery Systems Only

explain areas of the:

reel stand to monitor to ensure trouble-free operation

web control system to adjust to maintain correct web tension

web control system to adjust to maintain correct positioning of the web

delivery system to observe to maintain quality and prevent damage to the finished product

For Sheet Delivery Systems Only

explain areas of the:

sheet-fed feeder to monitor to ensure trouble-free operation

sheet pick-up system to adjust to ensure accurate and continuous sheet handling

Flat bed cutting operations

describe WHS factors for maintaining the cutting process

explain indicators that demand replacement of a knife

determine checks to make when cutting pressure is adjusted

list ways registration can be guaranteed

explain what production difficulties can be expected during production runs

Machine problems and cutting faults

describe WHS factors for problem-solving on the machine maintaining the cutting process

identify checks to make when:

packing cutting devices

correcting dull cutting edges on equipment

correcting the depth of embossing

correcting out-of-square results

Machine shut down and cleaning

describe WHS factors for conducting machine shutdown procedures

identify what checks to make when:

waste is removed from the machine and surrounding area for disposal or recycling

shutting down and/or disengaging the machine

cutting devices or knives are cleaned or replaced ready for next run

list areas of the machine to clean at the end of the run

Quality assurance

describe production records to keep or write up, and the information to include

explain quality aspects to consider in a completed cutting job

describe steps to ensure important features of the production control system are followed

Information sources

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them

explain other available sources of information.

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel delivery system

OR

sheet delivery system.

Monitoring and adjusting MUST include EITHER:

reel stand, web control system, rewind reel and/or sheeting section

OR

feeder/sheet pick-up and transport system, transfer system and delivery system.