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Evidence Guide: ICPIM335C - Manufacture varnish and resin

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPIM335C - Manufacture varnish and resin

What evidence can you provide to prove your understanding of each of the following citeria?

Read and interpret job requirements from documentation

  1. Appropriate processes are identified and confirmed
  2. Appropriate materials and/or equipment are selected according to job specifications
Appropriate processes are identified and confirmed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Appropriate materials and/or equipment are selected according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Start up machines/equipment

  1. Pre-startup checks are completed and documented according to enterprise procedures
  2. Utilities are checked
  3. Raw materials/feed lines are checked to ensure availability
  4. Pre-startup conditions are reported according to enterprise procedures
  5. Startup is conducted according to enterprise procedures
  6. Machine/equipment operation is verified according to enterprise procedures
Pre-startup checks are completed and documented according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Utilities are checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Raw materials/feed lines are checked to ensure availability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pre-startup conditions are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Startup is conducted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine/equipment operation is verified according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain varnish/resin production process

  1. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  2. Production is maintained according to OHS requirements and enterprise procedures
  3. Process and equipment are monitored during batch manufacture to ensure operation is maintained
  4. Records/log/checklists are completed according to enterprise procedures
  5. Machines/equipment are inspected and readouts recorded and interpreted
  6. Quality inspections/sampling are undertaken according to enterprise procedures
  7. Consumables are monitored and added to the process according to job specifications
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained according to OHS requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process and equipment are monitored during batch manufacture to ensure operation is maintained

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Records/log/checklists are completed according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machines/equipment are inspected and readouts recorded and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Quality inspections/sampling are undertaken according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Consumables are monitored and added to the process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain operation of equipment/process conditions

  1. Variations/irregularities of equipment operation or process conditions are identified and reported
  2. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention according to enterprise procedures
  3. Corrective action is documented and reported according to enterprise procedures
Variations/irregularities of equipment operation or process conditions are identified and reported

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Corrective action is documented and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shut down varnish/resin manufacture process

  1. Pre-shutdown checks are carried out and documented according to enterprise procedures
  2. Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
  3. Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
  4. Product/materials used in manufacture are removed from operating area where appropriate
  5. Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
Pre-shutdown checks are carried out and documented according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with OHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product/materials used in manufacture are removed from operating area where appropriate

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean up

  1. Equipment cleaning requirements are identified
  2. Correct equipment/materials for manual or mechanical cleaning are selected
  3. Cleaning is undertaken according to enterprise procedures
Equipment cleaning requirements are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct equipment/materials for manual or mechanical cleaning are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cleaning is undertaken according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential:

In the range from planned shutdown to emergency response

Demonstrate an ability to find and use information relevant to the task from a variety of information sources

Use EITHER fusion cooking OR reaction to manufacture TWO batches of varnish/resin, including in-process testing, according to manufacturer's and job specifications, OHS requirements, enterprise procedures and the listed Performance Criteria.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.

Required Skills and Knowledge

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communicating ideas and information by completing logs and checklists during manufacturing

collecting, analysing and organising information by sampling the mix to maintain quality standards

planning and organising activities by completing startup checks prior to manufacture

teamwork when completing the mix in association with fellow workers

mathematical ideas and techniques by correctly measuring materials required for the mix

problem-solving skills by anticipating production difficulties and taking preventive action

use of technology by using manufacturing and measuring equipment

Required knowledge

OHS concerns that are elated to the production of varnish/resin

manual handling issues that arise in the manufacture of varnish/resin

safety equipment that is required and what do you need to check when fitting and using

equipment that is required for the manufacture of varnish

batch coding system used in the work area and the recording procedures used

checks to be made when measuring materials

properties that ink gains from the two basic components of varnish, resins and solvents

characteristics and end use of gelled and non-gelled varnishes

check to be made when preparing for filtration

ideal conditions for filtration of varnish/resin product

pre-startup checks that are required for TWO processes in varnish or resin manufacture

effect that water contamination has on the manufacture of varnish/resin and what steps should be taken to avoid it

procedures for adding liquids or solids to a varnish/resin mix

system that is in place for labelling containers of varnish/resin

monitoring requirements for energy plant operation

inspections/monitoring that is carried out during varnish/resin production

quality checks that are required during the filtration process

methods that are available for testing viscosity of varnish/resin

manner in which the viscosity of a batch of varnish/resin increased

procedure if the viscosity is too low

procedures for recording details about the formulations, and in-process testing where required

system for the disposal of liquid and solid waste

environmental issues that need to be considered when working with varnish, resin, and chemicals/additives used in their manufacture

manuals, safety and other documentation that are relevant to this task and where are they kept and information that is included in these documents

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Processes may include:

Fusion cooking or reaction.

Materials may include:

Range of raw materials/consumables, pigment, varnish, inks, chemicals used in cleaning.

Enterprise procedures may include:

Range of enterprise procedures within defined work area as documented in enterprise procedures (SOPs).

OHS may include:

Includes relevant legislation, regulations and enterprise policies/guidelines.

Machines/equipment may include:

Machines/equipment may include gel tanks, reactors, tanks, refrigeration units, air compressor, pan washer/scrubbers, pumps, valves, other vessels.

Shutdown may include:

In the range from planned shutdown to emergency response.

may include:

Varnish/resin manufacture and associated tasks are typically performed by operators working under limited supervision to ensure production requirements are met.

Documentation may include:

Range of work instructions including formulae, job dockets, work sheets, specifications, labels, material safety data sheets.

Adjustments/corrections may include:

In the range from normal operating to emergency response.