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Evidence Guide: ICPPRN472 - Produce complex coated product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPPRN472 - Produce complex coated product

What evidence can you provide to prove your understanding of each of the following citeria?

Maintain operations of delivery systems

  1. Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product
  2. Substrate is added to and removed from process according to job instructions
Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is added to and removed from process according to job instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain coating process

  1. Roller condition is monitored and adjusted to ensure quality of printed product meets the approved proof standard
  2. Coating system and doctor blade condition (if appropriate) are monitored and adjusted to ensure quality of product meets the approved proof standard
  3. Drying systems are monitored and adjusted to ensure quality of product meets the approved proof standard
  4. Quality and viscosity of varnish coatings are monitored and adjusted as necessary to ensure product quality
Roller condition is monitored and adjusted to ensure quality of printed product meets the approved proof standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coating system and doctor blade condition (if appropriate) are monitored and adjusted to ensure quality of product meets the approved proof standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Drying systems are monitored and adjusted to ensure quality of product meets the approved proof standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Quality and viscosity of varnish coatings are monitored and adjusted as necessary to ensure product quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain production process

  1. Basic or complex in-line printing/converting/binding/finishing processes are monitored and adjusted to ensure quality of product meets the approved proof standard
  2. Production process is operated in association with fellow workers and according to company specifications and planned daily schedule
  3. Production is maintained within work health and safety (WHS) requirements, and company and manufacturer’s specifications
  4. Manual and/or automatic control is used as per specification
  5. Performance is monitored and verified using the process control system according to enterprise procedures
  6. Coating performance, register and position are monitored and adjusted throughout production run
  7. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  8. Process adjustments to eliminate problems are reported according to enterprise procedures
  9. Waste is sorted according to enterprise procedures
Basic or complex in-line printing/converting/binding/finishing processes are monitored and adjusted to ensure quality of product meets the approved proof standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained within work health and safety (WHS) requirements, and company and manufacturer’s specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manual and/or automatic control is used as per specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Performance is monitored and verified using the process control system according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coating performance, register and position are monitored and adjusted throughout production run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process adjustments to eliminate problems are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify problems

  1. Faulty performance of equipment is identified and reported according to enterprise procedures
  2. Problems in coating machine are identified and reported according to enterprise procedures
  3. Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level
  4. Coating machine operation is checked to ensure correct operation
Faulty performance of equipment is identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Problems in coating machine are identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coating machine operation is checked to ensure correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  3. Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  4. All product is removed from operating area
  5. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  6. Repair/adjustment is verified prior to resumption of operations
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All product is removed from operating area

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean and wash up coating machine at end of print run

  1. Cylinders, plate and roller surfaces are cleaned ready for next run
  2. Coating delivery system is washed ready for next run, and liquid waste is disposed of according to company and regulatory requirements
  3. In-line slitting units are cleaned ready for next run
  4. Reef feed, transportation and delivery systems are disengaged and cleaned ready for next run
  5. Production records or other documentation are accurately completed where required by enterprise procedures
Cylinders, plate and roller surfaces are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coating delivery system is washed ready for next run, and liquid waste is disposed of according to company and regulatory requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line slitting units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reef feed, transportation and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production records or other documentation are accurately completed where required by enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operations of delivery systems

1.1 Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product

1.2 Substrate is added to and removed from process according to job instructions

2. Maintain coating process

2.1 Roller condition is monitored and adjusted to ensure quality of printed product meets the approved proof standard

2.2 Coating system and doctor blade condition (if appropriate) are monitored and adjusted to ensure quality of product meets the approved proof standard

2.3 Drying systems are monitored and adjusted to ensure quality of product meets the approved proof standard

2.4 Quality and viscosity of varnish coatings are monitored and adjusted as necessary to ensure product quality

3. Maintain production process

3.1 Basic or complex in-line printing/converting/binding/finishing processes are monitored and adjusted to ensure quality of product meets the approved proof standard

3.2 Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

3.3 Production is maintained within work health and safety (WHS) requirements, and company and manufacturer’s specifications

3.4 Manual and/or automatic control is used as per specification

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Coating performance, register and position are monitored and adjusted throughout production run

3.7 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.8 Process adjustments to eliminate problems are reported according to enterprise procedures

3.9 Waste is sorted according to enterprise procedures

4. Identify and rectify problems

4.1 Faulty performance of equipment is identified and reported according to enterprise procedures

4.2 Problems in coating machine are identified and reported according to enterprise procedures

4.3 Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

4.4 Coating machine operation is checked to ensure correct operation

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

5.4 All product is removed from operating area

5.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.6 Repair/adjustment is verified prior to resumption of operations

6. Clean and wash up coating machine at end of print run

6.1 Cylinders, plate and roller surfaces are cleaned ready for next run

6.2 Coating delivery system is washed ready for next run, and liquid waste is disposed of according to company and regulatory requirements

6.3 In-line slitting units are cleaned ready for next run

6.4 Reef feed, transportation and delivery systems are disengaged and cleaned ready for next run

6.5 Production records or other documentation are accurately completed where required by enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operations of delivery systems

1.1 Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product

1.2 Substrate is added to and removed from process according to job instructions

2. Maintain coating process

2.1 Roller condition is monitored and adjusted to ensure quality of printed product meets the approved proof standard

2.2 Coating system and doctor blade condition (if appropriate) are monitored and adjusted to ensure quality of product meets the approved proof standard

2.3 Drying systems are monitored and adjusted to ensure quality of product meets the approved proof standard

2.4 Quality and viscosity of varnish coatings are monitored and adjusted as necessary to ensure product quality

3. Maintain production process

3.1 Basic or complex in-line printing/converting/binding/finishing processes are monitored and adjusted to ensure quality of product meets the approved proof standard

3.2 Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

3.3 Production is maintained within work health and safety (WHS) requirements, and company and manufacturer’s specifications

3.4 Manual and/or automatic control is used as per specification

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Coating performance, register and position are monitored and adjusted throughout production run

3.7 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.8 Process adjustments to eliminate problems are reported according to enterprise procedures

3.9 Waste is sorted according to enterprise procedures

4. Identify and rectify problems

4.1 Faulty performance of equipment is identified and reported according to enterprise procedures

4.2 Problems in coating machine are identified and reported according to enterprise procedures

4.3 Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

4.4 Coating machine operation is checked to ensure correct operation

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

5.4 All product is removed from operating area

5.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.6 Repair/adjustment is verified prior to resumption of operations

6. Clean and wash up coating machine at end of print run

6.1 Cylinders, plate and roller surfaces are cleaned ready for next run

6.2 Coating delivery system is washed ready for next run, and liquid waste is disposed of according to company and regulatory requirements

6.3 In-line slitting units are cleaned ready for next run

6.4 Reef feed, transportation and delivery systems are disengaged and cleaned ready for next run

6.5 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

complete THREE complex coating jobs (one spot coating, one overall coating and one fine detail, using three different coatings – one of which must be metallic, and include at least one in-line process) including:

producing a complex coated product on either a reel- or sheet-fed machine ensuring an efficient production flow maintaining product quality standards

anticipate and rectify production problems with minimum downtime

shutdown and clean the machine according to work health and safety (WHS) guidelines

use control, monitoring and data entry systems

find and use information relevant to the task from a variety of information sources.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

outline what to do if vital information is missing from the job ticket

outline checks to do prior to set up (availability of materials etc.)

identify major WHS concerns of:

setting up the sheet or reel transportation system

coating

For reel systems only

describe the effect:

on the print of excessive tension on the rewinding reel

if the web is not spliced correctly

outline precautions to ensure the rewound product is of consistent, acceptable quality

For sheet systems only

describe the effect of:

fanning sheets before loading into the press

anti-set off spray on finished job

explain how to set and check the double sheet detector during the print run

identify components that can be adjusted to ensure correct delivery in sheet systems

identify printed material below acceptable standard

outline what to do if the aqueous coating is smudging on the delivery section of the machine

explain the effects of :

UV lamp on the UV coating

varying temperature and volume of hot and cold air knives

using IR radiation (including choice of medium or short wave lamps) on coatings

identify the coating level to maintain in the pan

explain dangers of solvents and solutions used to clean the coating system, plates, cylinders and press

identify machine parts to be thoroughly cleaned following the coating of the job

identify components to be inspected for wear following the print run

identify records important for following or repeat prints

identify key types of information in, and the location of, machine manuals, safety and other documentation relevant to this task.

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel

OR

sheet

Monitoring and adjusting MUST include EITHER:

reel stand and rewind section

web control system

sheeting section

OR

feeder and delivery

sheet pick-up and transport system

transfer and control system