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Evidence Guide: ICPSU207C - Prepare machine for operation (basic)

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPSU207C - Prepare machine for operation (basic)

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare or set up substrates (or loads)

  1. Job sheets or equivalent instructions are interpreted correctly
  2. Product is located, checked and prepared to meet job specifications according to established enterprise procedures and OHS procedures
  3. Faulty material is visually identified and removed according to established enterprise procedures and OHS procedures
Job sheets or equivalent instructions are interpreted correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product is located, checked and prepared to meet job specifications according to established enterprise procedures and OHS procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty material is visually identified and removed according to established enterprise procedures and OHS procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up reel systems (OR Element 3)

  1. Unwind reel is set up and adjusted to suit job requirements
  2. Webbing procedures are carried out according to enterprise procedures
  3. Web-control system is set up and adjusted to suit job requirements
  4. Reels are spliced/joined to suit job requirements
  5. Rewind reel is set up and adjusted to suit job requirements
  6. Folder is set up and adjusted to suit job requirements
  7. Sheeter is set up and adjusted to suit job requirements
  8. Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person
Unwind reel is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Webbing procedures are carried out according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Web-control system is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reels are spliced/joined to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rewind reel is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Folder is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sheeter is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up sheet or product systems (OR Element 2)

  1. Feeder is set up and adjusted to suit job requirements
  2. Sheet/product pick-up and transportation system is set up and adjusted to suit job requirements
  3. Transfer systems are set up and adjusted to suit job requirements
  4. Delivery is set up and adjusted to suit job requirements
  5. Product is removed from process according to job instructions
  6. Sheet/product transfer and control system is set up and adjusted to suit job requirements
  7. Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person, if required
Feeder is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sheet/product pick-up and transportation system is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transfer systems are set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Delivery is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product is removed from process according to job instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sheet/product transfer and control system is set up and adjusted to suit job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person, if required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare machine

  1. Machine is set up according to job instructions
  2. Inks, glues, liquid and or other materials are loaded as required according to manufacturer's instructions and enterprise procedures
  3. Plates, cutting or other devices are installed as required according to manufacturer's instructions and enterprise procedures
  4. Registration, alignment or centring is confirmed according to machine manufacturer's/supplier's instructions and enterprise procedures
  5. Machine is run through cycle at the same time ensuring that the substrate/product is positioned properly and that the process is being performed according to established workplace and OHS procedures
  6. Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person, if required
Machine is set up according to job instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inks, glues, liquid and or other materials are loaded as required according to manufacturer's instructions and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plates, cutting or other devices are installed as required according to manufacturer's instructions and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Registration, alignment or centring is confirmed according to machine manufacturer's/supplier's instructions and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is run through cycle at the same time ensuring that the substrate/product is positioned properly and that the process is being performed according to established workplace and OHS procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person, if required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers, if required, and in compliance with OHS requirements
  3. Unused materials are stored according to manufacturer's/supplier's specifications and enterprise procedures
  4. Used plates, cutting and other devices are removed and stored according to manufacturer's/supplier's specifications and enterprise procedures
  5. All product is removed from operating area according to enterprise procedures and OHS standards
  6. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  7. Repair/adjustment is verified prior to resumption of operations
Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers, if required, and in compliance with OHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unused materials are stored according to manufacturer's/supplier's specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Used plates, cutting and other devices are removed and stored according to manufacturer's/supplier's specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All product is removed from operating area according to enterprise procedures and OHS standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean and wash up machine at end of run

  1. Machine sections, as relevant to process, are cleaned ready for next run
  2. Inking/gluing/coating system, if used in process, is washed up ready for next run, and waste is disposed of according to enterprise and regulatory requirements
  3. In-line printing/converting/binding/finishing/coating units are cleaned ready for next run
  4. Feed, transportation and delivery systems are disengaged and cleaned ready for next run
Machine sections, as relevant to process, are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inking/gluing/coating system, if used in process, is washed up ready for next run, and waste is disposed of according to enterprise and regulatory requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/converting/binding/finishing/coating units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Feed, transportation and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the ability to:

demonstrate all safety devices on the machine

prepare machines and assist with their operation according to enterprise procedures

prepare and set up to the stage of final adjustment of any ONE machine according to manufacturer's specifications and the listed Performance Criteria OR set up a minor process on a dedicated machine

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment

a printing or converting machine in a production environment.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.

Required Skills and Knowledge

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication of ideas and information by interpreting job tickets

collecting, analysing and organising information by reading data on substrates, inks and glues to ensure correct usage and handling

planning and organising activities by deciding on a sequence of set ups and wash-ups to ensure efficient operation

teamwork when working with others to ensure efficient set up and wash-up

mathematical ideas and techniques by calculating substrate and other consumable requirements for job

problem-solving skills by recognising and reporting problems in set up (or wash-up)

use of technology by using monitoring systems

Required knowledge

handling of supplies, parts and finished product

avoiding back strain when lifting heavy objects

avoiding damaging finished product

supplies that require special handling

substrate preparation and machine set up procedures

OHS considerations when preparing substrates and setting up a machine

procedures for the disposal of faulty materials

possible danger areas of the machine

registration section of the machine

function of the registration section of the machine

problems that could interrupt the running cycle of the machine

shutdown procedures

areas of the Machine that are modified during shutdown

areas of the machine that should be checked for possible repair

details that should be included when labelling unused ink

cleaning and washing machine

OHS considerations when washing up a machine

ineffective wash-up affecting the following production run

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Product may include:

all substrates and paper or plastic converting products.

Enterprise procedures may include:

range of enterprise procedures within defined work area.

Machines may include:

range of printing, converting, binding, corrugating, laminating, coating processes. Also minor processes including in-line auto packers, down stackers, or stackers, pile turners and wrappers on dedicated machines.