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Evidence Guide: ICPSUP207 - Prepare machine for operation (basic)

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPSUP207 - Prepare machine for operation (basic)

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare or set up substrates (or loads)

  1. Job sheets or equivalent instructions are interpreted correctly
  2. Product is located, checked and prepared to meet job specifications according to enterprise procedures and work health and safety (WHS) procedures
  3. Faulty material is visually identified and removed according to established enterprise procedures and WHS procedures
Job sheets or equivalent instructions are interpreted correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product is located, checked and prepared to meet job specifications according to enterprise procedures and work health and safety (WHS) procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty material is visually identified and removed according to established enterprise procedures and WHS procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up delivery systems

  1. Delivery systems are set up and adjusted according to job requirements
  2. Readiness of transport and delivery systems is reported according to enterprise standards for final adjustments by designated person
Delivery systems are set up and adjusted according to job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Readiness of transport and delivery systems is reported according to enterprise standards for final adjustments by designated person

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare machine

  1. Machine is set up according to job instructions
  2. Inks, glues, liquid and/or other materials are loaded as required according to manufacturer’s instructions and enterprise procedures
  3. Plates, cutting or other devices are installed as required according to manufacturer’s instructions and enterprise procedures
  4. Registration, alignment or centring is confirmed according to machine manufacturer’s/supplier’s instructions and enterprise procedures
  5. Machine is run through cycle at the same time ensuring the substrate/product is positioned properly and the process is being performed according to established workplace and WHS procedures
  6. Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person
Machine is set up according to job instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inks, glues, liquid and/or other materials are loaded as required according to manufacturer’s instructions and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plates, cutting or other devices are installed as required according to manufacturer’s instructions and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Registration, alignment or centring is confirmed according to machine manufacturer’s/supplier’s instructions and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is run through cycle at the same time ensuring the substrate/product is positioned properly and the process is being performed according to established workplace and WHS procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Unused materials are stored according to manufacturer’s/supplier’s specifications and enterprise procedures
  3. Used plates, cutting and other devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise procedures
  4. All product is removed from operating area according to enterprise procedures and WHS standards
  5. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  6. Repair/adjustment is verified prior to resumption of operations
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unused materials are stored according to manufacturer’s/supplier’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Used plates, cutting and other devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All product is removed from operating area according to enterprise procedures and WHS standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean and wash up machine at end of run

  1. Machine sections, as relevant to process, are cleaned ready for next run
  2. Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements
  3. In-line printing/converting/binding/finishing/coating units are cleaned ready for next run
  4. Feed, transportation and delivery systems are disengaged and cleaned ready for next run
Machine sections, as relevant to process, are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/converting/binding/finishing/coating units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Feed, transportation and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare or set up substrates (or loads)

1.1 Job sheets or equivalent instructions are interpreted correctly

1.2 Product is located, checked and prepared to meet job specifications according to enterprise procedures and work health and safety (WHS) procedures

1.3 Faulty material is visually identified and removed according to established enterprise procedures and WHS procedures

2. Set up delivery systems

2.1 Delivery systems are set up and adjusted according to job requirements

2.2 Readiness of transport and delivery systems is reported according to enterprise standards for final adjustments by designated person

3. Prepare machine

3.1 Machine is set up according to job instructions

3.2 Inks, glues, liquid and/or other materials are loaded as required according to manufacturer’s instructions and enterprise procedures

3.3 Plates, cutting or other devices are installed as required according to manufacturer’s instructions and enterprise procedures

3.4 Registration, alignment or centring is confirmed according to machine manufacturer’s/supplier’s instructions and enterprise procedures

3.5 Machine is run through cycle at the same time ensuring the substrate/product is positioned properly and the process is being performed according to established workplace and WHS procedures

3.6 Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person

4. Conduct shutdown of production process

4.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

4.2 Unused materials are stored according to manufacturer’s/supplier’s specifications and enterprise procedures

4.3 Used plates, cutting and other devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise procedures

4.4 All product is removed from operating area according to enterprise procedures and WHS standards

4.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.6 Repair/adjustment is verified prior to resumption of operations

5. Clean and wash up machine at end of run

5.1 Machine sections, as relevant to process, are cleaned ready for next run

5.2 Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements

5.3 In-line printing/converting/binding/finishing/coating units are cleaned ready for next run

5.4 Feed, transportation and delivery systems are disengaged and cleaned ready for next run

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare or set up substrates (or loads)

1.1 Job sheets or equivalent instructions are interpreted correctly

1.2 Product is located, checked and prepared to meet job specifications according to enterprise procedures and work health and safety (WHS) procedures

1.3 Faulty material is visually identified and removed according to established enterprise procedures and WHS procedures

2. Set up delivery systems

2.1 Delivery systems are set up and adjusted according to job requirements

2.2 Readiness of transport and delivery systems is reported according to enterprise standards for final adjustments by designated person

3. Prepare machine

3.1 Machine is set up according to job instructions

3.2 Inks, glues, liquid and/or other materials are loaded as required according to manufacturer’s instructions and enterprise procedures

3.3 Plates, cutting or other devices are installed as required according to manufacturer’s instructions and enterprise procedures

3.4 Registration, alignment or centring is confirmed according to machine manufacturer’s/supplier’s instructions and enterprise procedures

3.5 Machine is run through cycle at the same time ensuring the substrate/product is positioned properly and the process is being performed according to established workplace and WHS procedures

3.6 Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person

4. Conduct shutdown of production process

4.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

4.2 Unused materials are stored according to manufacturer’s/supplier’s specifications and enterprise procedures

4.3 Used plates, cutting and other devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise procedures

4.4 All product is removed from operating area according to enterprise procedures and WHS standards

4.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.6 Repair/adjustment is verified prior to resumption of operations

5. Clean and wash up machine at end of run

5.1 Machine sections, as relevant to process, are cleaned ready for next run

5.2 Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements

5.3 In-line printing/converting/binding/finishing/coating units are cleaned ready for next run

5.4 Feed, transportation and delivery systems are disengaged and cleaned ready for next run

Evidence of the ability to:

demonstrate all safety devices on the machine

prepare machines and assist with their operation according to enterprise procedures

prepare and set up to final adjustment stage, any ONE machine according to manufacturer’s specifications, or set up a minor process on a dedicated machine.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

explain how to avoid back strain when lifting heavy objects

summarise best-practice handling of supplies, parts and finished product

outline how to avoid damaging finished product

identify supplies that require special handling

list health and safety considerations when preparing substrates and setting up a machine

outline health and safety procedures for operating machinery, such as safely switching off machinery before cleaning

summarise procedures for disposal of faulty materials

identify possible danger areas of the machine

describe location and function of registration section of the machine

describe problems that can interrupt the running cycle of the machine

list areas of the machine that are modified during shutdown

identify areas of the machine to check for possible repair

describe details to include when labelling unused ink

identify health and safety considerations for washing a machine

explain how ineffective wash-up can affect the next production run

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel

OR

sheet

Setting up and adjusting MUST include EITHER:

unwind and rewind reels

webbing procedures and web control systems

splicing/joining reels

folder and sheeter

OR

feeder

sheet/production pick-up and transportation system

transfer system

delivery systems