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Evidence Guide: ICPSUP208 - Operate and monitor machines (basic)

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPSUP208 - Operate and monitor machines (basic)

What evidence can you provide to prove your understanding of each of the following citeria?

Operate and monitor delivery systems

  1. Job sheets or equivalent instructions are interpreted correctly
  2. Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product
  3. Substrate is added to and removed from process according to job instructions
  4. Need for major adjustment to process is identified and reported to designated person according to enterprise operating procedures
Job sheets or equivalent instructions are interpreted correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is added to and removed from process according to job instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Need for major adjustment to process is identified and reported to designated person according to enterprise operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain and monitor production process

  1. Production process is operated and monitored in association with fellow workers and according to enterprise specifications and planned daily schedule
  2. Product is monitored and minor adjustments are made to ensure quality of output is maintained
  3. Need for major adjustments to process is identified and reported to appropriate person according to operating procedure
  4. Faulty performance of equipment is identified and reported according to enterprise procedures within defined work area
  5. Waste is sorted according to enterprise procedures
Production process is operated and monitored in association with fellow workers and according to enterprise specifications and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product is monitored and minor adjustments are made to ensure quality of output is maintained

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Need for major adjustments to process is identified and reported to appropriate person according to operating procedure

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty performance of equipment is identified and reported according to enterprise procedures within defined work area

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers and in compliance with work health and safety (WHS) requirements
  3. Unused materials are stored according to manufacturer’s/supplier’s specifications and enterprise operating procedures
  4. Used plates, cutting and other devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise operating procedures
  5. All product is removed from operating area according to enterprise procedures and WHS standards
  6. Machine faults requiring repair are identified and reported to designated person, according to enterprise procedures
  7. Repair/adjustment is verified prior to resumption of operations
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with work health and safety (WHS) requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unused materials are stored according to manufacturer’s/supplier’s specifications and enterprise operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Used plates, cutting and other devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All product is removed from operating area according to enterprise procedures and WHS standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person, according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean and wash up machine at end of run

  1. Machine units, as relevant to process, are cleaned ready for next run
  2. Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements
  3. In-line printing/converting/binding/finishing/coating units are cleaned ready for next run
  4. Feed, transportation and delivery systems are disengaged and cleaned ready for next run
Machine units, as relevant to process, are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/converting/binding/finishing/coating units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Feed, transportation and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Operate and monitor delivery systems

1.1 Job sheets or equivalent instructions are interpreted correctly

1.2 Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product

1.3 Substrate is added to and removed from process according to job instructions

1.4 Need for major adjustment to process is identified and reported to designated person according to enterprise operating procedures

2. Maintain and monitor production process

2.1 Production process is operated and monitored in association with fellow workers and according to enterprise specifications and planned daily schedule

2.2 Product is monitored and minor adjustments are made to ensure quality of output is maintained

2.3 Need for major adjustments to process is identified and reported to appropriate person according to operating procedure

2.4 Faulty performance of equipment is identified and reported according to enterprise procedures within defined work area

2.5 Waste is sorted according to enterprise procedures

3. Conduct shutdown of production process

3.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

3.2 Shutdown is conducted in association with fellow workers and in compliance with work health and safety (WHS) requirements

3.3 Unused materials are stored according to manufacturer’s/supplier’s specifications and enterprise operating procedures

3.4 Used plates, cutting and other devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise operating procedures

3.5 All product is removed from operating area according to enterprise procedures and WHS standards

3.6 Machine faults requiring repair are identified and reported to designated person, according to enterprise procedures

3.7 Repair/adjustment is verified prior to resumption of operations

4. Clean and wash up machine at end of run

4.1 Machine units, as relevant to process, are cleaned ready for next run

4.2 Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements

4.3 In-line printing/converting/binding/finishing/coating units are cleaned ready for next run

4.4 Feed, transportation and delivery systems are disengaged and cleaned ready for next run

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Operate and monitor delivery systems

1.1 Job sheets or equivalent instructions are interpreted correctly

1.2 Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product

1.3 Substrate is added to and removed from process according to job instructions

1.4 Need for major adjustment to process is identified and reported to designated person according to enterprise operating procedures

2. Maintain and monitor production process

2.1 Production process is operated and monitored in association with fellow workers and according to enterprise specifications and planned daily schedule

2.2 Product is monitored and minor adjustments are made to ensure quality of output is maintained

2.3 Need for major adjustments to process is identified and reported to appropriate person according to operating procedure

2.4 Faulty performance of equipment is identified and reported according to enterprise procedures within defined work area

2.5 Waste is sorted according to enterprise procedures

3. Conduct shutdown of production process

3.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

3.2 Shutdown is conducted in association with fellow workers and in compliance with work health and safety (WHS) requirements

3.3 Unused materials are stored according to manufacturer’s/supplier’s specifications and enterprise operating procedures

3.4 Used plates, cutting and other devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise operating procedures

3.5 All product is removed from operating area according to enterprise procedures and WHS standards

3.6 Machine faults requiring repair are identified and reported to designated person, according to enterprise procedures

3.7 Repair/adjustment is verified prior to resumption of operations

4. Clean and wash up machine at end of run

4.1 Machine units, as relevant to process, are cleaned ready for next run

4.2 Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements

4.3 In-line printing/converting/binding/finishing/coating units are cleaned ready for next run

4.4 Feed, transportation and delivery systems are disengaged and cleaned ready for next run

Evidence of the ability to:

correctly operate and monitor machines according to job and enterprise requirements

demonstrate knowledge of all safety devices on the machine

operate, monitor, shut down and clean any ONE machine according to manufacturer’s specifications under the supervision of, or in conjunction with, a worker with the appropriate skills.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

handling of supplies, parts and finished product

explain how to avoid back strain when lifting heavy objects

explain how to avoid damaging finished product

identify supplies that require special handling

For reel systems only

identify area of the web control system to adjust to maintain correct web tension

For sheet systems only

outline areas of the transport and delivery systems to monitor to ensure trouble-free operation

describe what to check when removing a substrate from the machine

Maintaining production processes

outline the basic criteria for assessing finished product

list adjustments to the machine to correct TWO different production or quality problems

Shutdown procedures

list areas of the machine that are modified during shutdown

identify areas of the machine to check for possible repair

describe details to include when labelling unused ink

Cleaning and washing machine

explain how an ineffective wash-up can effect the following production run

Health and safety

identify health and safety factors that must be considered when:

setting and/or operating machine transport and delivery systems

operating and monitoring the production process

washing a machine

safely switching off machinery before cleaning.

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel

OR

sheet

Monitoring and adjusting MUST include EITHER:

reel stand and rewind section

web control system

sheeting section

OR

feeder

sheet or product pick-up and transportation system

transfer system

delivery system