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Evidence Guide: LMFGG3009B - Set up and operate glass laminating equipment

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

LMFGG3009B - Set up and operate glass laminating equipment

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for work

  1. Work requirements from work instructions to ascertain:
Work requirements from work instructions to ascertain:

Completed
Date:

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material to be used

Completed
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process required to complete work tasks

Completed
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the type, thickness and colour of the interlayer

Completed
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number of sheets to be laminated and holding area for completed items

Completed
Date:

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the correct machine heat and pressure settings for the materials that are being used

  1. Workplace health and safety requirements relevant to operating glass laminating equipment including personal protection needs, are observed throughout the work
  2. Work sequence is planned in a logical order to suit the job
  3. Tools, equipment and materials are selected and checked prior to use to ensure that they are appropriate for the work, of the required quality, serviceable and in a safe condition
  4. Machines, cutting tools and jigs are identified and checked for safe and effective operation, including emergency stops, gauges, guards and controls
  5. Procedures are identified for checking:
Workplace health and safety requirements relevant to operating glass laminating equipment including personal protection needs, are observed throughout the work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work sequence is planned in a logical order to suit the job

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and materials are selected and checked prior to use to ensure that they are appropriate for the work, of the required quality, serviceable and in a safe condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machines, cutting tools and jigs are identified and checked for safe and effective operation, including emergency stops, gauges, guards and controls

Completed
Date:

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Procedures are identified for checking:

Completed
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quality of materials and items produced

Completed
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working condition of equipment

Completed
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quality requirements for each stage of the laminating process

  1. Communication with others involved with the work is established and maintained to ensure efficient workflow coordination, personnel cooperation and safety throughout the application of this competency
Communication with others involved with the work is established and maintained to ensure efficient workflow coordination, personnel cooperation and safety throughout the application of this competency

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up equipment

  1. Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions
  2. Trial runs are conducted to check machine operation, accuracy and quality of finished work
  3. Necessary adjustments are made to machine settings
Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions

Completed
Date:

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Trial runs are conducted to check machine operation, accuracy and quality of finished work

Completed
Date:

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Necessary adjustments are made to machine settings

Completed
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Conduct glass laminating operations

  1. Glass to be laminated is prepared for the process in accordance with workplace procedures or industry practice
  2. Start-up and shutdown procedures for equipment used in the laminating process are completed in accordance with manufacturer instructions or workplace procedures
  3. Glass flopping and washing procedures are conducted in accordance with manufacturer instructions or workplace procedures
  4. Whiteroom procedures are conducted in accordance with manufacturer instructions or workplace procedures
  5. Whiteroom hoist is operated in accordance with manufacturer instructions or workplace procedures
  6. Pre-press oven and glass stacker are operated in accordance with manufacturer instructions or workplace procedures to recognised industry standards
  7. Air lifter is operated in accordance with manufacturer instructions or workplace procedures
  8. Autoclave is loaded, operated and unloaded in accordance with manufacturer instructions or workplace procedures
  9. Cutting table is operated to cut glass to required size (if applicable) in accordance with manufacturer instructions or workplace procedures
  10. FMF is operated in accordance with manufacturer instructions or workplace procedures
Glass to be laminated is prepared for the process in accordance with workplace procedures or industry practice

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Start-up and shutdown procedures for equipment used in the laminating process are completed in accordance with manufacturer instructions or workplace procedures

Completed
Date:

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Glass flopping and washing procedures are conducted in accordance with manufacturer instructions or workplace procedures

Completed
Date:

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Whiteroom procedures are conducted in accordance with manufacturer instructions or workplace procedures

Completed
Date:

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Whiteroom hoist is operated in accordance with manufacturer instructions or workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pre-press oven and glass stacker are operated in accordance with manufacturer instructions or workplace procedures to recognised industry standards

Completed
Date:

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Air lifter is operated in accordance with manufacturer instructions or workplace procedures

Completed
Date:

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Autoclave is loaded, operated and unloaded in accordance with manufacturer instructions or workplace procedures

Completed
Date:

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Cutting table is operated to cut glass to required size (if applicable) in accordance with manufacturer instructions or workplace procedures

Completed
Date:

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FMF is operated in accordance with manufacturer instructions or workplace procedures

Completed
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Complete work and maintain equipment

  1. Product is inspected for quality of work and items which do not meet quality requirements discarded or returned for reprocessing in accordance with workplace procedures
  2. Completed work is placed in holding area in accordance with workplace procedures
  3. Work area is cleaned and rubbish disposed of as appropriate
  4. Equipment is cleaned and inspected for serviceability in accordance with workplace procedures
  5. Unserviceable equipment is tagged and faults identified in accordance with workplace procedures
  6. Equipment and tooling is maintained in accordance with workplace procedures
  7. Workplace documentation is completed in accordance with workplace requirements
  8. Tools, equipment and unused materials are removed and stored appropriately
Product is inspected for quality of work and items which do not meet quality requirements discarded or returned for reprocessing in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Completed work is placed in holding area in accordance with workplace procedures

Completed
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Work area is cleaned and rubbish disposed of as appropriate

Completed
Date:

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Equipment is cleaned and inspected for serviceability in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unserviceable equipment is tagged and faults identified in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment and tooling is maintained in accordance with workplace procedures

Completed
Date:

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Workplace documentation is completed in accordance with workplace requirements

Completed
Date:

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Tools, equipment and unused materials are removed and stored appropriately

Completed
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Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence

Interpret work order/job instruction and locate and apply relevant information to operate glass laminating equipment

Plan the conduct of glass laminating operations

Set up, operate, monitor and perform operator maintenance of glass laminating equipment

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

As a minimum, demonstrate the ability to:

identify and demonstrate glass flopping and washing operation and procedures

identify and demonstrate the white room operation and procedures

safely load glass into the pre-press oven and stacker

operate the pre-press oven and stacker during the glass laminating process

operate an air lifter

operate an autoclave

safely complete the requirements of the packing area

operate a laminating cutting table

carry out post laminating procedures

perform testing, classification and marking of toughened glass in accordance with AS/NZS 2208 Safety glazing materials

Work effectively with others

Modify activities to cater for variations in workplace contexts and environment

Resource implications

Glass laminating equipment, workplace operating procedures, unprocessed materials, personal protective equipment and an appropriate work area.

Method of assessment

Assessment methods must confirm consistency of performance over time and in a range of workplace relevant contexts.

Assessment should be by direct observation of tasks and questioning on underpinning knowledge.

Assessment may be in conjunction with assessment of other relevant units of competency.

Context of assessment

Assessment may occur on the job or in a workplace simulated facility with relevant glass laminating equipment, materials, work instructions and deadlines.

Required Skills and Knowledge

Required skills

collect, organise and understand information related to work orders, basic plans, and safety procedures

communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with work supervisor, other workers and customers, and the reporting of work outcomes and problems

plan and organise activities including the preparation and layout of the work area and the obtaining of equipment and materials to avoid any back tracking, workflow interruptions or wastage

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

use mathematical ideas and techniques to correctly complete measurements, calculate work requirements, optimise glass sizes for handling and processing and assemble required materials

use pre-checking and inspection techniques to plan work, avoiding re-working and wastage

use the workplace technology related to the operation of glass laminating equipment

Required knowledge

procedures for the set up, operation and operator maintenance of glass laminating equipment

workflow relating to the operation of glass laminating equipment.

characteristics of materials used and uses of products produced in the glass laminating process

workplace procedures for the reporting of material, product or equipment faults

workplace safety system requirements related to the operation of glass laminating equipment

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Unit context

This unit covers work involving the set up, operation and monitoring of glass laminating equipment

Work requires individuals to demonstrate discretion, judgement and problem solving skills in the set up and operation of glass laminating machines

Work is carried out in accordance with statutory requirements, environment legislation, manual handling procedures and relevant regulations and organisation insurance requirements

OHS requirements may include legislation, standards, building codes, material safety management systems and local safe operating procedures

Work is generally performed individually, with general supervision and may be part of a production process

Glass laminating equipment

Glass laminating equipment includes that equipment and machines involved in the process of laminating glass. This involves the insertion of an intermediary layer between two layers of glass

Laminated glass includes:

safety

automotive

bullet and bandit resistant

patterned laminated glass

Tools and equipment are to include:

glass flopping and washing machines

white room

hoist

pre-press oven

glass stacker

air lifter

autoclave

packing equipment

cutting machine

FMF machine

standards stamping equipment (including stamp)

Materials are to include but are not limited to:

annealed float

sheet and patterned glass

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation, regulation and enterprise policies and practices. It may include:

gauntlets

gloves

safety glasses

hard hats

safety footwear

aprons and overalls

Information and procedures

Workplace procedures relating to the setting up and operation of glass laminating machinery

Machine manufacturers' specifications and operational procedures

Workplace procedures relating to the handling and movement of glass

Work instructions including job sheets, cutting lists, plans, drawings and designs

Safety standards include personal protective equipment, OHS regulations and enterprise requirements

AS/NZS2208 Safety glazing material