NTISthis.com

Evidence Guide: MCMT675A - Facilitate the development of a new product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MCMT675A - Facilitate the development of a new product

What evidence can you provide to prove your understanding of each of the following citeria?

Confirm design brief of new product in consultation with relevant people

  1. Communicate with customer and other key stakeholders and agree on technical specification, aesthetic requirements, timelines, cost and other market requirements
  2. Determine regulatory/industry code/intellectual property requirements for product
  3. Identify possible tooling/process/equipment needs
  4. Develop design brief, including relevant drawings, to meet needs
  5. Obtain 'sign off' on total design brief from all relevant persons
Communicate with customer and other key stakeholders and agree on technical specification, aesthetic requirements, timelines, cost and other market requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine regulatory/industry code/intellectual property requirements for product

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify possible tooling/process/equipment needs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop design brief, including relevant drawings, to meet needs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Obtain 'sign off' on total design brief from all relevant persons

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine material requirements for product

  1. Select appropriate materials/combination of materials/ components in liaison with key stakeholders
  2. Determine material/component testing and evaluation regime required to meet product end use requirements, including regulatory /industry code requirements
  3. Arrange for, testing and evaluation of trial materials/ components
  4. Guide material trial process and interpret material trial results
  5. Determine final materials/components specifications and details of value chain
Select appropriate materials/combination of materials/ components in liaison with key stakeholders

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine material/component testing and evaluation regime required to meet product end use requirements, including regulatory /industry code requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Arrange for, testing and evaluation of trial materials/ components

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Guide material trial process and interpret material trial results

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine final materials/components specifications and details of value chain

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine process requirements for product

  1. Select appropriate process to make product in liaison with key stakeholders and based on relevant factors
  2. Determine any special process/equipment requirements for this product
  3. Communicate with production personnel to determine their concerns and/or training or other needs
  4. Adjust the design as required to satisfy customer and production needs
Select appropriate process to make product in liaison with key stakeholders and based on relevant factors

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine any special process/equipment requirements for this product

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communicate with production personnel to determine their concerns and/or training or other needs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Adjust the design as required to satisfy customer and production needs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure process needs for new product have been met

  1. Liaise with equipment design/procurement personnel
  2. Interpret hardware specifications and ensure they are appropriate for the job required
  3. Liaise with process personnel to ensure appropriate draft procedures for new product have been developed
  4. Validate product cost and design meets objectives
Liaise with equipment design/procurement personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Interpret hardware specifications and ensure they are appropriate for the job required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Liaise with process personnel to ensure appropriate draft procedures for new product have been developed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Validate product cost and design meets objectives

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Trial new product through the process

  1. Design trialing procedure to deliver required information
  2. Liaise with relevant stakeholders
  3. Ensure health safety and environment (HSE) requirements are stringently observed
  4. Coordinate the trialing of the new product
  5. Interpret product trial results and guide product trial process
  6. Tune process to optimise production of new product
Design trialing procedure to deliver required information

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Liaise with relevant stakeholders

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure health safety and environment (HSE) requirements are stringently observed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Coordinate the trialing of the new product

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Interpret product trial results and guide product trial process

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tune process to optimise production of new product

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine process capability

  1. Plot appropriate statistical process control charts
  2. Determine confidence limits
  3. Compare confidence limits with product specification
Plot appropriate statistical process control charts

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine confidence limits

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Compare confidence limits with product specification

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Coordinate product trials

  1. Determine product testing and evaluation regime required to meet end use requirements, including regulatory/industry code requirements
  2. Arrange for testing and evaluation of trial product/prototype
  3. Interpret product trial results and guide product trial process
  4. Determine final product specification in liaison with key stakeholders
  5. Make required changes to materials, process and equipment
Determine product testing and evaluation regime required to meet end use requirements, including regulatory/industry code requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Arrange for testing and evaluation of trial product/prototype

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Interpret product trial results and guide product trial process

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine final product specification in liaison with key stakeholders

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Make required changes to materials, process and equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Implement standard procedures for new product

  1. Monitor initial production and, in liaison with appropriate team members, adjust process, conditions and materials to ensure the product and process outcomes conform to requirements
  2. Ensure process specifications are updated and reflect the optimised operation developed
  3. Ensure standard operating procedures are correct for the new product
  4. Ensure equipment and other hardware records are updated to reflect additions/changes
  5. Ensure project records are complete and all required reports have been completed and submitted
  6. Archive records according to company procedure
Monitor initial production and, in liaison with appropriate team members, adjust process, conditions and materials to ensure the product and process outcomes conform to requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure process specifications are updated and reflect the optimised operation developed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure standard operating procedures are correct for the new product

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure equipment and other hardware records are updated to reflect additions/changes

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure project records are complete and all required reports have been completed and submitted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Archive records according to company procedure

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required skills and knowledge, the Range Statement and the Assessment Guidelines for this Training Package.

Overview of assessment requirements

There should be evidence of successfully designed products.

Specific evidence requirements

What critical aspects of evidence are required to demonstrate competency in this unit?

The critical aspect for this unit of competency is the ability to apply a thorough understanding of materials and components, their grades and properties and the effects of processing to a new situation and use this understanding to predict likely solutions to the new product design specification challenge. This understanding of material/component and process interactions should also be able to be applied in interpreting data and making adjustments to materials/components and process to achieve the desired outcomes.

Language, literacy and numeracy requirements:

This unit requires high levels of numeracy and literacy with the ability to write and interpret technical specifications and reports. Advanced numeracy allowing the calculation and interpretation of statistics, product formulae and process conditions is also required.

In what context should assessment occur?

Competence in this unit may be assessed:

by observation of an actual product development project where the assessee takes a lead technical role

by use of a suitable product development project where arrangements are made to also assess the implementation aspects.

The development must be of a product which is new to the organisation and not just a modification of an existing product. It is possible that a major redesign of an existing product may encompass all the aspects of a new product design to an appropriate breadth and depth. Where the only available product design projects are the major redesign of an existing project, normally several such projects will be required to match the breadth and depth of skills which can be demonstrated by the development of a totally new product.

In all cases it is expected that practical assessment will be supported by targeted questioning to assess the underpinning knowledge and theoretical assessment will be supported by appropriate practical/simulation or similar assessment.

Are there any other units which could or should be assessed with this unit or which relate directly to this unit?

This unit may be assessed with other relevant units.

What method of assessment should apply?

Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the elements, performance criteria, skills and knowledge. A holistic approach should be taken to the assessment.

Assessors should gather sufficient, fair, valid, reliable, authentic and current evidence from a range of sources. Sources of evidence may include direct observation, reports from supervisors, peers and colleagues, project work, samples, organisation records and questioning. Assessment should not require language, literacy or numeracy skills beyond those required for the unit.

The assessee will have access to all techniques, procedures, information, resources and aids which would normally be available in the workplace.

The method of assessment should be discussed and agreed with the assessee prior to the commencement of the assessment.

What evidence is required for demonstration of consistent performance?

Evidence from one major product design or a number of product improvements should be available.

What skills and knowledge are needed to achieve the performance criteria?

Knowledge and understanding of the materials, equipment and process sufficient to choose an appropriate combination of materials and process to achieve the end use function of the product.

Knowledge of the enterprise's procedures and relevant regulatory requirements along with the ability to implement them within appropriate time constraints and work standards.

Competence includes the ability for the practical completion of the job to:

select and justify the selection of:

type of material/material specification

appropriate process for a range of product/market applications

material and product testing procedures

apply theoretical principles to predict:

properties of product based on materials selected

effects of processes and processing on the final properties of the product

mathematically determine:

product cost estimates

interpret and make recommendations based on:

field test results

market analysis data

trailing data.

What are the specific resource requirements for this unit?

Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required skills and knowledge, the Range Statement and the Assessment Guidelines for this Training Package.

Overview of assessment requirements

There should be evidence of successfully designed products.

Specific evidence requirements

What critical aspects of evidence are required to demonstrate competency in this unit?

The critical aspect for this unit of competency is the ability to apply a thorough understanding of materials and components, their grades and properties and the effects of processing to a new situation and use this understanding to predict likely solutions to the new product design specification challenge. This understanding of material/component and process interactions should also be able to be applied in interpreting data and making adjustments to materials/components and process to achieve the desired outcomes.

Language, literacy and numeracy requirements:

This unit requires high levels of numeracy and literacy with the ability to write and interpret technical specifications and reports. Advanced numeracy allowing the calculation and interpretation of statistics, product formulae and process conditions is also required.

In what context should assessment occur?

Competence in this unit may be assessed:

by observation of an actual product development project where the assessee takes a lead technical role

by use of a suitable product development project where arrangements are made to also assess the implementation aspects.

The development must be of a product which is new to the organisation and not just a modification of an existing product. It is possible that a major redesign of an existing product may encompass all the aspects of a new product design to an appropriate breadth and depth. Where the only available product design projects are the major redesign of an existing project, normally several such projects will be required to match the breadth and depth of skills which can be demonstrated by the development of a totally new product.

In all cases it is expected that practical assessment will be supported by targeted questioning to assess the underpinning knowledge and theoretical assessment will be supported by appropriate practical/simulation or similar assessment.

Are there any other units which could or should be assessed with this unit or which relate directly to this unit?

This unit may be assessed with other relevant units.

What method of assessment should apply?

Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the elements, performance criteria, skills and knowledge. A holistic approach should be taken to the assessment.

Assessors should gather sufficient, fair, valid, reliable, authentic and current evidence from a range of sources. Sources of evidence may include direct observation, reports from supervisors, peers and colleagues, project work, samples, organisation records and questioning. Assessment should not require language, literacy or numeracy skills beyond those required for the unit.

The assessee will have access to all techniques, procedures, information, resources and aids which would normally be available in the workplace.

The method of assessment should be discussed and agreed with the assessee prior to the commencement of the assessment.

What evidence is required for demonstration of consistent performance?

Evidence from one major product design or a number of product improvements should be available.

What skills and knowledge are needed to achieve the performance criteria?

Knowledge and understanding of the materials, equipment and process sufficient to choose an appropriate combination of materials and process to achieve the end use function of the product.

Knowledge of the enterprise's procedures and relevant regulatory requirements along with the ability to implement them within appropriate time constraints and work standards.

Competence includes the ability for the practical completion of the job to:

select and justify the selection of:

type of material/material specification

appropriate process for a range of product/market applications

material and product testing procedures

apply theoretical principles to predict:

properties of product based on materials selected

effects of processes and processing on the final properties of the product

mathematically determine:

product cost estimates

interpret and make recommendations based on:

field test results

market analysis data

trailing data.

What are the specific resource requirements for this unit?

Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.

Required Skills and Knowledge

Not applicable.

Range Statement

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording in the Performance Criteria is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

This competency unit is for the design of a new product 'from scratch'. It assumes an understanding of the operation of all relevant equipment and processes but does not necessarily require them to be used personally.

The competency assumes a working knowledge of all main processes and materials so that an informed choice can be made between them.

All operations are performed in accordance with standard procedures and policies.

Tools and equipment

This unit of competency includes tools and equipment such as:

understanding of use of all standard processing equipment

relevant personal protective equipment.

Typical regulatory requirements

Typical regulatory requirements include:

Occupational Health and Safety (OHS)

environmental regulations

structural codes

product/industry specific requirements.

Typical problems

Typical problems include:

defining product end use requirements in terms meaningful to the product design and manufacture

matching suitable materials and processes to the product needs and company expertise and facilities

matching (and improving) process capability to product tolerances.

Relevant factors

Relevant factors may include:

type of material

dimensional precision of product

length of run/number of products

required aesthetics

size and complexity of product

available capital funding

process equipment available

HSE.

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording in the Performance Criteria is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

This competency unit is for the design of a new product 'from scratch'. It assumes an understanding of the operation of all relevant equipment and processes but does not necessarily require them to be used personally.

The competency assumes a working knowledge of all main processes and materials so that an informed choice can be made between them.

All operations are performed in accordance with standard procedures and policies.

Tools and equipment

This unit of competency includes tools and equipment such as:

understanding of use of all standard processing equipment

relevant personal protective equipment.

Typical regulatory requirements

Typical regulatory requirements include:

Occupational Health and Safety (OHS)

environmental regulations

structural codes

product/industry specific requirements.

Typical problems

Typical problems include:

defining product end use requirements in terms meaningful to the product design and manufacture

matching suitable materials and processes to the product needs and company expertise and facilities

matching (and improving) process capability to product tolerances.

Relevant factors

Relevant factors may include:

type of material

dimensional precision of product

length of run/number of products

required aesthetics

size and complexity of product

available capital funding

process equipment available

HSE.