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Evidence Guide: MSACMT650A - Determine and improve process capability

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSACMT650A - Determine and improve process capability

What evidence can you provide to prove your understanding of each of the following citeria?

Obtain data for process capability study

  1. Identify the process requiring capability analysis
  2. Obtain process capability data
Identify the process requiring capability analysis

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Obtain process capability data

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Analyse data

  1. Identify assignable causes of variation in liaison with relevant personnel
  2. Develop solutions to eliminate variation due to assignable causes in liaison with relevant people
  3. Analyse random variations for possible causes in liaison with relevant people
  4. Confirm cause/s of random variation
  5. Develop solutions to reduce random variations in liaison with relevant people
Identify assignable causes of variation in liaison with relevant personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop solutions to eliminate variation due to assignable causes in liaison with relevant people

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Analyse random variations for possible causes in liaison with relevant people

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm cause/s of random variation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop solutions to reduce random variations in liaison with relevant people

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Take action to improve process capability

  1. Develop plans to implement solutions
  2. Liaise with relevant people to implement solutions
  3. Gain necessary approvals as required
  4. Monitor implementation and make adjustments as required
  5. Determine new/revised process capability
  6. Implement revised process capability regime
Develop plans to implement solutions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Liaise with relevant people to implement solutions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Gain necessary approvals as required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor implementation and make adjustments as required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine new/revised process capability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Implement revised process capability regime

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, the range statement and the assessment guidelines for this training package.

Overview of assessment requirements

The person should be able to implement and review a process capability system and make improvements to the process using process capability as a tool.

What are the specific resource requirements for this unit?

Access to an organisation using process capability.

In what context should assessment occur?

Assessment needs to occur in an organisation using process capability as a tool for process monitoring and improvement. It may also be assessed using a suitable project.

Are there any other units which could or should be assessed with this unit or which relate directly to this unit?

This unit is related to:

MSACMT250A Monitor process capability, and

MSACMT450A Undertake process capability improvements

which cover the lowest and intermediate skill levels in CM respectively.

What method of assessment should apply?

Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria, skills and knowledge. A holistic approach should be taken to the assessment.

Assessors should gather sufficient, fair, valid, reliable, authentic and current evidence from a range of sources. Sources of evidence may include direct observation, reports from supervisors, peers and colleagues, project work, samples, organisation records and questioning. Assessment should not require language, literacy or numeracy skills beyond those required for the unit.

The assessee will have access to all techniques, procedures, information, resources and aids which would normally be available in the workplace.

The method of assessment should be discussed and agreed with the assessee prior to the commencement of the assessment.

What evidence is required for demonstration of consistent performance?

One complex project, or several simpler projects will be needed to gain sufficient evidence.

Required Skills and Knowledge

Required skills

mathematical

statistical methods

communication

negotiation

planning

analysis

problem solving

teamwork

computer operation

Required knowledge

data collection methods

data processing techniques required

variability and normal distribution

three sigma or six sigma processes as relevant

random and non-random results - recognition of assignable causes

causes of different types of non-random results

causes of random variation

process understanding sufficient to translate the data into variations in the process and determine methods of controlling them

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Six sigma

Six sigma is a statistical tool for recording defects and determining capability which equates to only 3.4 defects per million opportunities for each product or service transaction.

Six sigma is also used as a general term covering a competitive manufacturing approach. Six sigma training typically covers several units of competency in this Training Package.

Three sigma

Traditional statistical process control uses three sigma limits which equates to 3 defects per thousand opportunities for each product or service transaction.

Procedures

Procedures includes all work instructions, standard operating procedures, formulas/recipes, batch sheets, temporary instructions and similar instructions provided for the smooth running of the plant. They may be written, verbal, computer based or in some other form.

For the purposes of this Training Package, 'procedures' also includes good operating practice as may be defined by industry codes of practice (eg Good Manufacturing Practice (GMP), Responsible Care) and government regulations.