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Evidence Guide: PPMDEO440 - Troubleshoot and rectify dry end systems

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PPMDEO440 - Troubleshoot and rectify dry end systems

What evidence can you provide to prove your understanding of each of the following citeria?

Identify and analyse causes of systems and quality faults

  1. Identify and analyse system or quality faults in dry end operations in accordance with production requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures.
  2. Interpret alarm systems and observations to determine faults and location.
  3. Identify faults through routine physical inspections of plant, processes and equipment.
  4. Interpret sampling and results to identify variations from operating procedures
  5. Use appropriate techniques to identify and locate cause and source of the problem.
  6. Access and analyse relevant data, as required to assist analysis.
  7. Communicate information to relevant personnel.
Identify and analyse system or quality faults in dry end operations in accordance with production requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret alarm systems and observations to determine faults and location.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify faults through routine physical inspections of plant, processes and equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret sampling and results to identify variations from operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate techniques to identify and locate cause and source of the problem.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Access and analyse relevant data, as required to assist analysis.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Communicate information to relevant personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify system and equipment faults

  1. Initiate, prior to fault rectification, emergency stop or shutdown, and isolation procedures.
  2. Isolate, repair or replace faulty equipment and undertake appropriate adjustments and rectification.
  3. Implement corrective operational adjustments and maintenance requirements.
  4. Restore normal operations and communicate to relevant personnel.
Initiate, prior to fault rectification, emergency stop or shutdown, and isolation procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Isolate, repair or replace faulty equipment and undertake appropriate adjustments and rectification.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Implement corrective operational adjustments and maintenance requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Restore normal operations and communicate to relevant personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify product quality faults

  1. Identify by observation, inspection and testing, product quality faults or variations.
  2. Undertake sampling and conduct tests for product faults or variations.
  3. Interpret test results and adjust processes to correct variations from specifications.
Identify by observation, inspection and testing, product quality faults or variations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Undertake sampling and conduct tests for product faults or variations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret test results and adjust processes to correct variations from specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report process performance and product quality data

  1. Identify recording and reporting workplace requirements for process performance and product quality data.
  2. Document variations from specification and performance.
  3. Deal with out of specification product according to standard operating procedures (SOP).
  4. Record corrective action undertaken, as required.
Identify recording and reporting workplace requirements for process performance and product quality data.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Document variations from specification and performance.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Deal with out of specification product according to standard operating procedures (SOP).

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record corrective action undertaken, as required.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Identify and analyse causes of systems and quality faults

1.1. Identify and analyse system or quality faults in dry end operations in accordance with production requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures.

1.2. Interpret alarm systems and observations to determine faults and location.

1.3. Identify faults through routine physical inspections of plant, processes and equipment.

1.4. Interpret sampling and results to identify variations from operating procedures

1.5. Use appropriate techniques to identify and locate cause and source of the problem.

1.6. Access and analyse relevant data, as required to assist analysis.

1.7. Communicate information to relevant personnel.

2. Rectify system and equipment faults

2.1. Initiate, prior to fault rectification, emergency stop or shutdown, and isolation procedures.

2.2. Isolate, repair or replace faulty equipment and undertake appropriate adjustments and rectification.

2.3. Implement corrective operational adjustments and maintenance requirements.

2.4. Restore normal operations and communicate to relevant personnel.

3. Rectify product quality faults

3.1. Identify by observation, inspection and testing, product quality faults or variations.

3.2. Undertake sampling and conduct tests for product faults or variations.

3.3. Interpret test results and adjust processes to correct variations from specifications.

4. Record and report process performance and product quality data

4.1. Identify recording and reporting workplace requirements for process performance and product quality data.

4.2. Document variations from specification and performance.

4.3. Deal with out of specification product according to standard operating procedures (SOP).

4.3. Record corrective action undertaken, as required.

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Identify and analyse causes of systems and quality faults

1.1. Identify and analyse system or quality faults in dry end operations in accordance with production requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures.

1.2. Interpret alarm systems and observations to determine faults and location.

1.3. Identify faults through routine physical inspections of plant, processes and equipment.

1.4. Interpret sampling and results to identify variations from operating procedures

1.5. Use appropriate techniques to identify and locate cause and source of the problem.

1.6. Access and analyse relevant data, as required to assist analysis.

1.7. Communicate information to relevant personnel.

2. Rectify system and equipment faults

2.1. Initiate, prior to fault rectification, emergency stop or shutdown, and isolation procedures.

2.2. Isolate, repair or replace faulty equipment and undertake appropriate adjustments and rectification.

2.3. Implement corrective operational adjustments and maintenance requirements.

2.4. Restore normal operations and communicate to relevant personnel.

3. Rectify product quality faults

3.1. Identify by observation, inspection and testing, product quality faults or variations.

3.2. Undertake sampling and conduct tests for product faults or variations.

3.3. Interpret test results and adjust processes to correct variations from specifications.

4. Record and report process performance and product quality data

4.1. Identify recording and reporting workplace requirements for process performance and product quality data.

4.2. Document variations from specification and performance.

4.3. Deal with out of specification product according to standard operating procedures (SOP).

4.3. Record corrective action undertaken, as required.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

analyse and rectify dry end systems at least twice in line with required enterprise intervals, in the pulp and paper industry by:

selecting and using appropriate trouble shooting skills in dry end processes

identifying and rectifying faults in plant, equipment and product quality, relevant to dry end processes

using and interpreting electronic control systems, including Digital Control System (DCS), touch screens or robotics to control equipment and processes as required during processing

communicating effectively and working safely with others, in the work area when rectifying dry end systems.

A person competent in this unit must be able to demonstrate knowledge of:

documentation and workplace procedures relevant to troubleshooting and rectifying dry end systems in the pulp and paper industry and including:

work health and safety (WHS)

Standard Operating Procedures (SOP)

production needs including output targets, production scheduling quality requirements, resources and energy use, waste minimisation

quality procedures

environmental sustainability requirements/practices

machinery and plant manufacturing operating manuals

enterprise policies and procedures

Material Safety Data Sheets (MSDS)

oil or chemical spills and disposal guidelines

plant isolation and safe work documentation which includes Standard Operating Procedures (SOP), risks and hazard identification and housekeeping

maintenance logs, job sheets and production instructions

dry end plant processes and associated services sufficient to troubleshoot including:

plant layout

principles of operation

causes and effects of adjustments made to dry end systems

relationships between dry end systems and associated services

troubleshooting methods applicable to the operation of dry end systems

sampling and testing for plant and system operations, and process monitoring - purpose, standards and procedures as per site agreements

cause and effect of unplanned shutdown and appropriate responses

mill maintenance system as it applies to dry end plant and processes

electronic and other control systems, operation and application to make appropriate adjustments that control dry end systems.

Range Statement

Not Applicable