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Evidence Guide: PPMPRV320 - Co-ordinate and direct clothing changes

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PPMPRV320 - Co-ordinate and direct clothing changes

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare machine and equipment for clothing change

  1. Identify clothing problems causing production issues and determine need for clothing change.
  2. Obtain new clothing to be installed and direct operators to prepare it.
  3. Prepare equipment for isolation and shut down equipment in line with organisational safety and standard operating procedures.
Identify clothing problems causing production issues and determine need for clothing change.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Obtain new clothing to be installed and direct operators to prepare it.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare equipment for isolation and shut down equipment in line with organisational safety and standard operating procedures.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Remove and install machine clothing

  1. Prepare and remove damaged or exhausted machine clothing.
  2. Dismantle and remove machine parts in line with organisational safety and standard operating procedures.
  3. Install new machine clothing in line with manufacturer’s specifications.
  4. Reassemble machine parts and replace as required.
  5. Remove isolations and establish and confirm operational settings to required specification.
Prepare and remove damaged or exhausted machine clothing.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Dismantle and remove machine parts in line with organisational safety and standard operating procedures.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Install new machine clothing in line with manufacturer’s specifications.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Reassemble machine parts and replace as required.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Remove isolations and establish and confirm operational settings to required specification.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare machine section for production

  1. Inspect clothing section for potential hazards, assess and control associated risks.
  2. Tension clothing to specification and to meet operational requirements.
  3. Check and adjust clothing guiding system to operational specification.
  4. Record and report clothing change process to appropriate personnel.
Inspect clothing section for potential hazards, assess and control associated risks.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tension clothing to specification and to meet operational requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check and adjust clothing guiding system to operational specification.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Record and report clothing change process to appropriate personnel.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare machine and equipment for clothing change

1.1. Identify clothing problems causing production issues and determine need for clothing change.

1.2. Obtain new clothing to be installed and direct operators to prepare it.

1.3. Prepare equipment for isolation and shut down equipment in line with organisational safety and standard operating procedures.

2. Remove and install machine clothing

2.1. Prepare and remove damaged or exhausted machine clothing.

2.2. Dismantle and remove machine parts in line with organisational safety and standard operating procedures.

2.3. Install new machine clothing in line with manufacturer’s specifications.

2.4. Reassemble machine parts and replace as required.

2.5. Remove isolations and establish and confirm operational settings to required specification.

3. Prepare machine section for production

3.1. Inspect clothing section for potential hazards, assess and control associated risks.

3.2. Tension clothing to specification and to meet operational requirements.

3.3. Check and adjust clothing guiding system to operational specification.

3.4. Record and report clothing change process to appropriate personnel.

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare machine and equipment for clothing change

1.1. Identify clothing problems causing production issues and determine need for clothing change.

1.2. Obtain new clothing to be installed and direct operators to prepare it.

1.3. Prepare equipment for isolation and shut down equipment in line with organisational safety and standard operating procedures.

2. Remove and install machine clothing

2.1. Prepare and remove damaged or exhausted machine clothing.

2.2. Dismantle and remove machine parts in line with organisational safety and standard operating procedures.

2.3. Install new machine clothing in line with manufacturer’s specifications.

2.4. Reassemble machine parts and replace as required.

2.5. Remove isolations and establish and confirm operational settings to required specification.

3. Prepare machine section for production

3.1. Inspect clothing section for potential hazards, assess and control associated risks.

3.2. Tension clothing to specification and to meet operational requirements.

3.3. Check and adjust clothing guiding system to operational specification.

3.4. Record and report clothing change process to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

co-ordinate and direct clothing changes for pulp and paper manufacturing equipment, at least twice in line with required enterprise intervals

on completion of clothing change jobs, complete accurate basic records for clothing change processes.

A person competent in this unit must be able to demonstrate knowledge of:

methods used to assess clothing problems and associated production issues

typical faults with machinery clothing and effects on machine and process productivity:

end of life

score mark

holes and tears

creases

narrow

blind

scold marks

compacted

scorched

process stages and key control points undertaking clothing changes

operational specifications for:

tensioning clothing

clothing guiding systems

safe manual handling techniques for shifting machinery clothing

organisational procedures:

standard operating procedures specific to clothing changes

workplace health and safety with particular emphasis on equipment lock out, manual handling and use of personal protective equipment

communication reporting lines

recording and reporting clothing change processes.

Range Statement

Not Applicable