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Evidence Guide: PPMWEO320 - Prepare and start up wet end operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PPMWEO320 - Prepare and start up wet end operations

What evidence can you provide to prove your understanding of each of the following citeria?

Determine production requirements

  1. Confirm planned production requirements and communicate to relevant personnel according to workplace documentation and procedures, work health and safety (WHS) procedures, productivity requirements and standard operating procedures (SOP).
  2. Confirm availability of machine supplies.
Confirm planned production requirements and communicate to relevant personnel according to workplace documentation and procedures, work health and safety (WHS) procedures, productivity requirements and standard operating procedures (SOP).

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm availability of machine supplies.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Inspect and prepare systems for startup

  1. Inspect systems for wet end operations.
  2. Remove isolations as required.
  3. Make and confirm operational settings.
  4. Complete pre-startup checks.
  5. Check monitoring devices and systems to confirm they are operational.
  6. Rectify identified faults or take appropriate actions.
  7. Confirm startup details and communicate to relevant personnel.
Inspect systems for wet end operations.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Remove isolations as required.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Make and confirm operational settings.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete pre-startup checks.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check monitoring devices and systems to confirm they are operational.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Rectify identified faults or take appropriate actions.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm startup details and communicate to relevant personnel.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Startup wet end operations

  1. Activate systems for start up and confirm they are operational.
  2. Coordinate and implement equipment start ups.
  3. Confirm systems functions by monitoring plant, equipment and controlling system/display monitors.
  4. Communicate process operation to relevant personnel.
  5. Document production start up details, according to SOPs.
Activate systems for start up and confirm they are operational.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Coordinate and implement equipment start ups.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm systems functions by monitoring plant, equipment and controlling system/display monitors.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communicate process operation to relevant personnel.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Document production start up details, according to SOPs.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Establish startup at wet end

  1. Establish sheet at wet end.
  2. Monitor and adjust process, as required.
  3. Document system operation, production and quality data, as required, according to SOPs.
Establish sheet at wet end.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor and adjust process, as required.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Document system operation, production and quality data, as required, according to SOPs.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine production requirements

  1. Confirm planned production requirements and communicate to relevant personnel according to workplace documentation and procedures, work health and safety (WHS) procedures, productivity requirements and standard operating procedures (SOP).
  2. Confirm availability of machine supplies.
Confirm planned production requirements and communicate to relevant personnel according to workplace documentation and procedures, work health and safety (WHS) procedures, productivity requirements and standard operating procedures (SOP).

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm availability of machine supplies.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Inspect and prepare systems for startup

  1. Inspect systems for wet end operations.
  2. Remove isolations as required.
  3. Make and confirm operational settings.
  4. Complete pre-startup checks.
  5. Check monitoring devices and systems to confirm they are operational.
  6. Rectify identified faults or take appropriate actions.
  7. Confirm startup details and communicate to relevant personnel.
Inspect systems for wet end operations.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Remove isolations as required.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Make and confirm operational settings.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete pre-startup checks.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check monitoring devices and systems to confirm they are operational.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Rectify identified faults or take appropriate actions.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm startup details and communicate to relevant personnel.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Startup wet end operations

  1. Activate systems for start up and confirm they are operational.
  2. Coordinate and implement equipment start ups.
  3. Confirm systems functions by monitoring plant, equipment and controlling system/display monitors.
  4. Communicate process operation to relevant personnel.
  5. Document production start up details, according to SOPs.
Activate systems for start up and confirm they are operational.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Coordinate and implement equipment start ups.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm systems functions by monitoring plant, equipment and controlling system/display monitors.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communicate process operation to relevant personnel.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Document production start up details, according to SOPs.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Establish startup at wet end

  1. Establish sheet at wet end.
  2. Monitor and adjust process, as required.
  3. Document system operation, production and quality data, as required, according to SOPs.
Establish sheet at wet end.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor and adjust process, as required.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Document system operation, production and quality data, as required, according to SOPs.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Determine production requirements

1.1. Confirm planned production requirements and communicate to relevant personnel according to workplace documentation and procedures, work health and safety (WHS) procedures, productivity requirements and standard operating procedures (SOP).

1.2. Confirm availability of machine supplies.

2. Inspect and prepare systems for startup

2.1. Inspect systems for wet end operations.

2.2. Remove isolations as required.

2.3. Make and confirm operational settings.

2.4. Complete pre-startup checks.

2.5. Check monitoring devices and systems to confirm they are operational.

2.6. Rectify identified faults or take appropriate actions.

2.7. Confirm startup details and communicate to relevant personnel.

3. Startup wet end operations

3.1. Activate systems for start up and confirm they are operational.

3.2. Coordinate and implement equipment start ups.

3.3. Confirm systems functions by monitoring plant, equipment and controlling system/display monitors.

3.4. Communicate process operation to relevant personnel.

3.5. Document production start up details, according to SOPs.

4. Establish startup at wet end

4.1. Establish sheet at wet end.

4.2. Monitor and adjust process, as required.

4.3. Document system operation, production and quality data, as required, according to SOPs.

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Determine production requirements

1.1. Confirm planned production requirements and communicate to relevant personnel according to workplace documentation and procedures, work health and safety (WHS) procedures, productivity requirements and standard operating procedures (SOP).

1.2. Confirm availability of machine supplies.

2. Inspect and prepare systems for startup

2.1. Inspect systems for wet end operations.

2.2. Remove isolations as required.

2.3. Make and confirm operational settings.

2.4. Complete pre-startup checks.

2.5. Check monitoring devices and systems to confirm they are operational.

2.6. Rectify identified faults or take appropriate actions.

2.7. Confirm startup details and communicate to relevant personnel.

3. Startup wet end operations

3.1. Activate systems for start up and confirm they are operational.

3.2. Coordinate and implement equipment start ups.

3.3. Confirm systems functions by monitoring plant, equipment and controlling system/display monitors.

3.4. Communicate process operation to relevant personnel.

3.5. Document production start up details, according to SOPs.

4. Establish startup at wet end

4.1. Establish sheet at wet end.

4.2. Monitor and adjust process, as required.

4.3. Document system operation, production and quality data, as required, according to SOPs.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

prepare and start up wet end operations, at least twice in line with required enterprise intervals, in the pulp and paper industry by:

identifying and actioning planned production requirements and following workplace documentation and procedures

undertaking inspections and pre startup checks and confirming that materials, supplies, equipment and personnel are available

activating startup systems and operations

monitoring and adjusting systems, through inspections and rectifying variations from specifications

using and interpreting electronic control systems, including digital control system (DCS), touch screens or robotics to control equipment and processes during operations

reporting on operational data

communicating effectively, through written and verbal means, in the work area.

A person competent in this unit must be able to demonstrate knowledge of:

documentation and procedures relevant to wet end operations in the pulp and paper industry including:

work health and safety (WHS) including, load shifting licensing requirements, plant clearance, job safety analysis, permit systems, product specifications and schedules, emergency procedures and responses

standard operating procedures (SOP) and housekeeping

production instructions, productivity requirements and quality procedures

environmental sustainability requirements and practices

machinery and plant manufacturing operating manuals

enterprise policies and procedures

safety data sheets (SDS)

oil or chemical spills and disposal guidelines

plant isolation documentation and process and instrument diagrams

maintenance logs, job sheets

site agreements

confined space requirements

site policy and procedures

safe work documentation

maintenance logs, job sheets and operating logs

systems relating to wet end operations

hazards and risks including steam and/or gas leaks, fires, nip points, compressed air, hot surfaces electrical, entanglement, vehicle movement, slip hazards/falls, energy, pressures, chemicals, fumes, dust and confined spaces and how to address them

key features of systems in wet end operations including stock approach systems, forming system, pressing systems and cleaning and screening system

appropriate materials and supplies and their uses in wet end operations including water, air, stock, chemicals, additives, steam, machine clothing and baled pulp

wet end plant, processes, and layout and associated services sufficient to carry out startup activities.

Range Statement

Not Applicable