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Evidence Guide: PPMWEO330 - Co-ordinate and implement wet end shutdown

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PPMWEO330 - Co-ordinate and implement wet end shutdown

What evidence can you provide to prove your understanding of each of the following citeria?

Co-ordinate planned shutdown

  1. Use maintenance and grade change schedules to plan and co-ordinate shutdown of wet end operations.
  2. Follow procedures to shut down process supplies.
  3. Follow organisational safety and standard operating procedures to initiate appropriate isolations and shut down systems.
  4. Inspect system and record and report further maintenance requirements.
Use maintenance and grade change schedules to plan and co-ordinate shutdown of wet end operations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Follow procedures to shut down process supplies.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Follow organisational safety and standard operating procedures to initiate appropriate isolations and shut down systems.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect system and record and report further maintenance requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Respond to unplanned shutdown

  1. Respond to unplanned shutdown immediately.
  2. Initiate appropriate isolations, identify and locate cause of unplanned shutdown.
  3. Rectify, isolate and or contain faulty plant where possible to allow continued production.
  4. Follow procedures to shut down process supplies where fault cannot be rectified.
  5. Assess effects of unplanned shutdown to determine impact on operations.
  6. Communicate unplanned shutdown to appropriate personnel.
Respond to unplanned shutdown immediately.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Initiate appropriate isolations, identify and locate cause of unplanned shutdown.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify, isolate and or contain faulty plant where possible to allow continued production.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Follow procedures to shut down process supplies where fault cannot be rectified.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess effects of unplanned shutdown to determine impact on operations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Communicate unplanned shutdown to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report shutdown data

  1. Record shutdown and corrective action processes.
  2. Report shutdown information to relevant personnel.
Record shutdown and corrective action processes.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Report shutdown information to relevant personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Co-ordinate planned shutdown

1.1. Use maintenance and grade change schedules to plan and co-ordinate shutdown of wet end operations.

1.2. Follow procedures to shut down process supplies.

1.3. Follow organisational safety and standard operating procedures to initiate appropriate isolations and shut down systems.

1.4. Inspect system and record and report further maintenance requirements.

2. Respond to unplanned shutdown

2.1. Respond to unplanned shutdown immediately.

2.2. Initiate appropriate isolations, identify and locate cause of unplanned shutdown.

2.3. Rectify, isolate and or contain faulty plant where possible to allow continued production.

2.4. Follow procedures to shut down process supplies where fault cannot be rectified.

2.5. Assess effects of unplanned shutdown to determine impact on operations.

2.6. Communicate unplanned shutdown to appropriate personnel.

3. Record and report shutdown data

3.1. Record shutdown and corrective action processes.

3.2. Report shutdown information to relevant personnel.

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Co-ordinate planned shutdown

1.1. Use maintenance and grade change schedules to plan and co-ordinate shutdown of wet end operations.

1.2. Follow procedures to shut down process supplies.

1.3. Follow organisational safety and standard operating procedures to initiate appropriate isolations and shut down systems.

1.4. Inspect system and record and report further maintenance requirements.

2. Respond to unplanned shutdown

2.1. Respond to unplanned shutdown immediately.

2.2. Initiate appropriate isolations, identify and locate cause of unplanned shutdown.

2.3. Rectify, isolate and or contain faulty plant where possible to allow continued production.

2.4. Follow procedures to shut down process supplies where fault cannot be rectified.

2.5. Assess effects of unplanned shutdown to determine impact on operations.

2.6. Communicate unplanned shutdown to appropriate personnel.

3. Record and report shutdown data

3.1. Record shutdown and corrective action processes.

3.2. Report shutdown information to relevant personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

co-ordinate planned shutdowns of a wet end system within a pulp and paper manufacturing facility, at least twice in line with required enterprise intervals, and complete these activities after shutdown:

inspect the system for these maintenance requirements:

complete basic records for shutdown processes and maintenance requirements

respond to an unplanned or emergency shutdown and implement responses appropriate to the cause and complete a basic report on corrective action processes.

A person competent in this unit must be able to demonstrate knowledge of:

system layout for wet end plant

purpose, features and operation of wet end system plant, operating parameters and allowable variations

operation and application of electronic and other control systems

key features and purpose of processes involved in shutting down wet end systems including:

stock approach systems

forming system

pressing systems

cleaning and screening system

types, causes and effects of, and required emergency and other responses to, unplanned wet end system shutdowns including:

power outage

mechanical breakdown

blockages

jamming

air supply

control system failure

methods used to test wet end systems and diagnose faults

organisational procedures:

standard operating procedures specific to wet end shutdown

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting shutdown processes and maintenance requirements.

Range Statement

Not Applicable