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Evidence Guide: PPMWPO440 - Troubleshoot and rectify waste paper operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PPMWPO440 - Troubleshoot and rectify waste paper operations

What evidence can you provide to prove your understanding of each of the following citeria?

Identify and diagnose causes of process variation, plant or equipment faults

  1. Check and plan work according to documentation and procedures, productivity requirements, workplace health and safety (WHS) procedures, risks and hazards identification, environmental sustainability procedures and Standard Operating Procedures (SOP).
  2. Interpret alarms to determine fault type and location in waste paper operations or equipment.
  3. Interpret sampling and testing results to identify variations from specifications or schedule.
  4. Identify and locate causes and sources of fault.
  5. Access and interpret relevant sources of information to assist analysis.
Check and plan work according to documentation and procedures, productivity requirements, workplace health and safety (WHS) procedures, risks and hazards identification, environmental sustainability procedures and Standard Operating Procedures (SOP).

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret alarms to determine fault type and location in waste paper operations or equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret sampling and testing results to identify variations from specifications or schedule.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and locate causes and sources of fault.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Access and interpret relevant sources of information to assist analysis.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify plant faults

  1. Conduct operator level on- line adjustments.
  2. Shutdown plant and implement isolation procedures prior to fault rectification.
  3. Isolate, by-pass, repair or replace faulty plant, as required.
  4. Restore to normal operations and communicate verification to relevant personnel.
Conduct operator level on- line adjustments.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown plant and implement isolation procedures prior to fault rectification.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Isolate, by-pass, repair or replace faulty plant, as required.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Restore to normal operations and communicate verification to relevant personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify product faults

  1. Identify product faults or variations by observation, systematic sampling and testing.
  2. Interpret test results and adjust operations to correct faults.
  3. Rectify faults and causes or make recommendations for further action.
  4. Manage out-of-specification production.
Identify product faults or variations by observation, systematic sampling and testing.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret test results and adjust operations to correct faults.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify faults and causes or make recommendations for further action.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manage out-of-specification production.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report system performance and product quality data

  1. Document process variations and faults.
  2. Record stock production and machine operation faults.
  3. Record actions undertaken to troubleshoot and rectify faults.
  4. Communicate relevant information to appropriate personnel.
Document process variations and faults.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record stock production and machine operation faults.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record actions undertaken to troubleshoot and rectify faults.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Communicate relevant information to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Identify and diagnose causes of process variation, plant or equipment faults

1.1. Check and plan work according to documentation and procedures, productivity requirements, workplace health and safety (WHS) procedures, risks and hazards identification, environmental sustainability procedures and Standard Operating Procedures (SOP).

1.2. Interpret alarms to determine fault type and location in waste paper operations or equipment.

1.3. Interpret sampling and testing results to identify variations from specifications or schedule.

1.4. Identify and locate causes and sources of fault.

1.5. Access and interpret relevant sources of information to assist analysis.

2. Rectify plant faults

2.1. Conduct operator level on- line adjustments.

2.2. Shutdown plant and implement isolation procedures prior to fault rectification.

2.3. Isolate, by-pass, repair or replace faulty plant, as required.

2.4. Restore to normal operations and communicate verification to relevant personnel.

3. Rectify product faults

3.1. Identify product faults or variations by observation, systematic sampling and testing.

3.2. Interpret test results and adjust operations to correct faults.

3.3. Rectify faults and causes or make recommendations for further action.

3.4. Manage out-of-specification production.

4. Record and report system performance and product quality data

4.1. Document process variations and faults.

4.2. Record stock production and machine operation faults.

4.3. Record actions undertaken to troubleshoot and rectify faults.

4.4. Communicate relevant information to appropriate personnel.

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Identify and diagnose causes of process variation, plant or equipment faults

1.1. Check and plan work according to documentation and procedures, productivity requirements, workplace health and safety (WHS) procedures, risks and hazards identification, environmental sustainability procedures and Standard Operating Procedures (SOP).

1.2. Interpret alarms to determine fault type and location in waste paper operations or equipment.

1.3. Interpret sampling and testing results to identify variations from specifications or schedule.

1.4. Identify and locate causes and sources of fault.

1.5. Access and interpret relevant sources of information to assist analysis.

2. Rectify plant faults

2.1. Conduct operator level on- line adjustments.

2.2. Shutdown plant and implement isolation procedures prior to fault rectification.

2.3. Isolate, by-pass, repair or replace faulty plant, as required.

2.4. Restore to normal operations and communicate verification to relevant personnel.

3. Rectify product faults

3.1. Identify product faults or variations by observation, systematic sampling and testing.

3.2. Interpret test results and adjust operations to correct faults.

3.3. Rectify faults and causes or make recommendations for further action.

3.4. Manage out-of-specification production.

4. Record and report system performance and product quality data

4.1. Document process variations and faults.

4.2. Record stock production and machine operation faults.

4.3. Record actions undertaken to troubleshoot and rectify faults.

4.4. Communicate relevant information to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

troubleshoot and rectify waste paper operations, at least twice in line with required enterprise intervals, and undertake corrective action on equipment and product faults

plan and safely diagnose causes and sources of process variation, plant, equipment and product faults

take timely corrective action to maximise safety, quality and productivity

use safety accessories including protective and high visibility, safety clothing and electronic communication equipment when working with waste paper operations

communicate effectively, through written and verbal means, the corrective actions undertaken.

A person competent in this unit must be able to demonstrate knowledge of:

waste paper operations including pulping, screening, de-watering and reject systems

troubleshooting methods applicable to waste paper operations

relevant documentation and procedures to troubleshoot waste paper operations in the pulp and paper industry including:

work health and safety (WHS) procedures and documents, including high risk load shifting procedures, licensing requirements, plant clearance, job safety analysis and permit systems

standard operating procedures (SOP)

productivity requirements and quality procedures

environmental sustainability requirements and practices

plant manufacturing operating manuals and plant isolation documentation

enterprise policies and procedures and guidelines

oil or chemical spills and disposal guidelines

Safety Data Sheets (MSDS)

furnish and tally sheets and process and instrument diagrams

plant isolation documentation

safe work documentation

process and instrument diagrams

processes and associated services of waste paper operations, sufficient to troubleshoot including:

plant layout

principles of process and equipment operation

causes and effects of adjustments made to waste paper handling plant and processes

relationships between waste paper handling system, processes and associated services

the use of materials and supplies including waste paper, air, chemicals, broke, steam, water and electricity, in waste paper operations

the purpose, standards and procedures as per site agreement, of sampling and testing process for plant and system operations, and process monitoring

the purpose and operation of reject and water systems in waste paper operations

the impact of process variables on production and quality and making process adjustments

key features of maintenance systems including operator level maintenance as per site agreements, operator maintenance schedules, maintenance suppliers and pro-active maintenance strategies how to operate load shifting equipment

use of electronic and other control systems, that control waste paper operations, to make appropriate adjustments

productivity requirements including energy efficiency, waste minimization, evaporation minimisation, landfill and waste water reduction, consideration of resource utilisation, fibre efficiency, minimising delays, chemical recovery maximization, line speed, handovers and quality checks.

Range Statement

Not Applicable