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Evidence Guide: RTE2315A - Operate a compost bagging process

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

RTE2315A - Operate a compost bagging process

What evidence can you provide to prove your understanding of each of the following citeria?

Organise for bagging operations.

  1. Job sheet or work order is reviewed to clearly identify product bagging requirements.
  2. Product for bagging is confirmed and available to meet job requirements.
  3. Equipment, materials and personnel requirements for safe, effective and efficient bagging operations are identified and organised.
  4. Suitable personal protective clothing and equipment are selected, used, maintained and stored according to occupational health and safety (OHS) procedures.
Job sheet or work order is reviewed to clearly identify product bagging requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product for bagging is confirmed and available to meet job requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment, materials and personnel requirements for safe, effective and efficient bagging operations are identified and organised.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Suitable personal protective clothing and equipment are selected, used, maintained and stored according to occupational health and safety (OHS) procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare bagging plant for use.

  1. Machine components and related attachments are fitted and adjusted to meet safety requirements.
  2. Materials for bag are fitted and adjusted to ensure efficient operation, according to manufacturer specifications.
  3. Safety devices and alarm systems are checked for correct operation according to manufacturer specifications, enterprise procedures and relevant statutory requirements.
  4. Routine pre-operational checks are carried out to meet enterprise procedures and manufacturer specifications.
  5. Operational systems are checked, cleaned and calibrated, and batch number and operating parameters are entered as required to meet production requirements.
  6. Faulty plant or machinery is identified, safety tagged and reported promptly to supervisor according to enterprise procedures.
  7. OHS hazards are identified, reported to supervisor and managed according to enterprise procedures.
  8. Environmental implications associated with machinery operation are identified and reported to supervisor.
  9. Product to be bagged is obtained and positioned as required to meet production requirements.
Machine components and related attachments are fitted and adjusted to meet safety requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials for bag are fitted and adjusted to ensure efficient operation, according to manufacturer specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Safety devices and alarm systems are checked for correct operation according to manufacturer specifications, enterprise procedures and relevant statutory requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Routine pre-operational checks are carried out to meet enterprise procedures and manufacturer specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operational systems are checked, cleaned and calibrated, and batch number and operating parameters are entered as required to meet production requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty plant or machinery is identified, safety tagged and reported promptly to supervisor according to enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OHS hazards are identified, reported to supervisor and managed according to enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Environmental implications associated with machinery operation are identified and reported to supervisor.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product to be bagged is obtained and positioned as required to meet production requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Start and operate bagging plant.

  1. Operational area is checked, and personnel in operational area are informed of initiation of plant operation.
  2. Risks to self, others and the environment are recognised and minimised according to enterprise and OHS procedures.
  3. Product for bagging is loaded into the bagging plant hopper in required quantities.
  4. Bagging plant is started up using correct sequence according to manufacturer specifications and enterprise procedures.
  5. Bagging plant is operated in a safe and controlled manner, and monitored for performance and efficiency.
  6. Input materials are monitored, and non-conformances clearly identified and handled according to enterprise procedures and manufacturer specifications.
  7. Processing outputs are monitored and adjustments to plant operation are made to meet job specifications.
  8. Out-of-specification product or process outcomes are identified and reported to supervisor and appropriate action is taken as directed.
  9. Bagged product is labelled, palletised or stacked and wrapped according to enterprise procedures and customer requirements.
Operational area is checked, and personnel in operational area are informed of initiation of plant operation.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Risks to self, others and the environment are recognised and minimised according to enterprise and OHS procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product for bagging is loaded into the bagging plant hopper in required quantities.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bagging plant is started up using correct sequence according to manufacturer specifications and enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bagging plant is operated in a safe and controlled manner, and monitored for performance and efficiency.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Input materials are monitored, and non-conformances clearly identified and handled according to enterprise procedures and manufacturer specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Processing outputs are monitored and adjustments to plant operation are made to meet job specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Out-of-specification product or process outcomes are identified and reported to supervisor and appropriate action is taken as directed.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bagged product is labelled, palletised or stacked and wrapped according to enterprise procedures and customer requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shut down bagging plant.

  1. Bagging plant and machinery shut-down procedures are carried out to manufacturer specifications and enterprise procedures.
  2. Routine maintenance of bagging plant and machinery is carried out to remove debris and contaminants and ensure safe and efficient operation.
  3. Bagging plant and equipment is cleaned, secured and stored according to manufacturer specifications and enterprise procedures.
  4. Unsafe plant or equipment is reported to supervisor and tagged or locked out.
Bagging plant and machinery shut-down procedures are carried out to manufacturer specifications and enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Routine maintenance of bagging plant and machinery is carried out to remove debris and contaminants and ensure safe and efficient operation.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bagging plant and equipment is cleaned, secured and stored according to manufacturer specifications and enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unsafe plant or equipment is reported to supervisor and tagged or locked out.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain records.

  1. Bagging plant operational records are maintained accurately and promptly according to enterprise procedures.
  2. Any required maintenance, damage, malfunctions and irregular performance of machinery is recorded and addressed according to enterprise procedures.
Bagging plant operational records are maintained accurately and promptly according to enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Any required maintenance, damage, malfunctions and irregular performance of machinery is recorded and addressed according to enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check product to confirm readiness for distribution.

  1. Palletised or stacked product is inspected and checked to confirm compliance with job sheet and enterprise procedures.
  2. Product is transported to and positioned in holding area with labels and bar codes clearly visible.
  3. Supervisor or product dispatcher is informed of product readiness for dispatch according to enterprise procedures.
  4. Product awaiting distribution is checked for temperature rise during storage and any out-of-range readings are reported to supervisor.
Palletised or stacked product is inspected and checked to confirm compliance with job sheet and enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product is transported to and positioned in holding area with labels and bar codes clearly visible.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Supervisor or product dispatcher is informed of product readiness for dispatch according to enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product awaiting distribution is checked for temperature rise during storage and any out-of-range readings are reported to supervisor.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Overview of assessment

This unit of competency could be assessed on its own or in combination with other units of competency relevant to the job function such as:

RTC2210A Maintain properties and structures

RTC2701A Follow OHS procedures

RTE2507A Recognise raw materials, production processes and products on a composting site.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The critical requirements for this unit of competency as a whole are listed below.

Assessment must confirm one's ability to:

select and use various features and controls of a range of bagging plant

carry out work plans

determine appropriate operating methods

carry out routine maintenance and adjustments

report faults and workplace hazards

monitor operations

maintain records

apply safe and environmentally responsible workplace practices.

Context and specific resources for assessment

Assessment for this unit of competency is to be largely practical in nature and must be assessed in a commercial-scale composting facility or in a situation that reproduces and/or simulates operational conditions.

For valid assessment, one should have opportunities to participate in exercises, case studies and other real and simulated practical and knowledge assessments that demonstrate the skills and knowledge specified in this unit.

The candidate should also have access to the following resources:

compost bagging plant

load-shifting machinery

personal protective equipment

products and materials for handling and bagging

bagging plant cleaning equipment

job sheets.

Guidance information for assessment

To ensure consistency in performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities and, where possible, over a number of assessment activities.

The skills and knowledge required to demonstrate competency must allow for application in a broad industry context, and should be transferable to a range of work environments, including the ability to deal with unplanned events. For example, this could include work within compost bagging operations of varying scale; producing a range of different composts and value-added products to meet the demands of different markets; located in an urban or rural context with varying environmental constraints; and using various equipment, practices, technologies and management systems.

Required Skills and Knowledge

This section describes the essential skills and knowledge and their level, required for this unit.

Required skills include:

calibrating bagging components

communicating with work team and supervisor

completing workplace records

correctly using emergency and personal protective equipment

demonstrating batch/product changeovers that maintain product quality and hygiene

demonstrating safe and environmentally responsible workplace practices

maintaining work area to meet housekeeping standards

operating machinery and equipment to industry standards

reading and applying manufacturer specifications, work instructions, maintenance plans and material safety data sheets (MSDS)

recording and reporting equipment faults and workplace hazards and accidents.

Required knowledge includes:

basic principles of the bagging process

characteristics of product that is fit for bagging

product quality and hygiene

purpose of packaging, coding requirements and related legal requirements, including product weight

basic operating principles of the equipment which may include:

operational understanding of main equipment components, status and purpose of guards, equipment operating capacities and applications

purpose and location of sensors and related feedback instrumentation

knowledge of services required and action to take if services are not available

methods used to monitor the process

inspection or test points (control points) in the process and related procedures and recording requirements

equipment cleaning requirements

flow of this process and effect on downstream processes

packaging quality and seal integrity

effect of variation in inputs which may include ingredient quality and condition, packaging components and consumables, and/or services on process performance

OHS hazards and controls

emergency and routine shutdowns and procedures to follow in the event of a power outage

product and batch changeover procedures

lock-out and tag-out procedures and responsibilities.

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording in the performance criteria is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

Typical job sheet information may include:

authorisation

bag specification

batch number

packaging instructions

product specification

product type and availability

quantity required

work schedule.

Personal protective clothing and equipment may include:

appropriate footwear

emergency procedure guides (EPGs) and emergency equipment such as:

fire extinguisher

first aid kit

eye wash kit

eye and hearing protection

face shields or masks

gloves

hard hats

high visibility clothing

MSDS

overalls

respirator.

Typical bagging plant components may include:

bagging closure

chute

control mechanisms

hopper

pallet.

Typical bagging machine components may include:

compressor

pallet tacking hot glue

sewing dolly

shrink wrapper

stapler.

Bag materials that may be fitted include:

pre-printed film

woven plastic (single) bags.

Safety devices and controls to be checked may include:

alarms

barriers

earth leakage devices

emergency stop devices and cords/lanyards

lock-out or tag-out procedures

reverse alarms

warning lights.

Routine pre-operational checks of machinery and equipment may include:

checking and confirming equipment calibration settings

checking fuel, oils and lubricants, electrolyte levels, wheels, tyre pressure, fanbelts, leads, lines, connections, air filters, brakes, clutch and lighting

identifying and segregating unsafe or faulty equipment for repair or replacement

inspecting safety guards

observing and monitoring noise levels for correct operation

preparing independently powered tools, which may include cleaning, priming and tightening, as well as basic repairs and adjustments

pre-start and safety checks, including the service and maintenance of cooling system.

OHS hazards:

may include:

biological hazards associated with compost

dust

ergonomic hazards associated with:

manual handling

posture and vibration

exposure to loud noise and fumes

mechanical malfunctions and exposed moving parts

other machinery, including hydraulics and conveyors

physical hazards such as:

vehicles and mobile machinery

underfoot conditions

compressed air and water

sharps or other physical contaminants in materials

may be addressed by implementing systems and procedures for:

appropriate use, maintenance and storage of personal protective equipment

ensuring working loads are secure and within working specifications

hazard identification, assessment and reporting

outdoor work, including protection from solar radiation

protection from hazardous noise, mechanical vibration, and organic and other dusts

protection of people in the workplace

safe lifting, carrying and handling

safe operation and maintenance of machinery and equipment including hydraulics, and guarding of exposed moving parts.

Environmental implications associated with the operation of plant and machinery may include:

negative environmental impacts resulting from:

excessive noise and exhaust emissions

hazardous substances such as:

fuel

fertiliser

organic dusts

incorrect use and disposal of maintenance debris such as:

oils containers

chemical residues

run-off flows of water and cleaning agents from servicing, maintenance and cleaning activities

soil disturbance and dust problems from high speed and frequent traffic (including irrigation equipment).

Procedures for safe and controlled operation of machinery and equipment may include:

appropriate selection and use of machinery and equipment

effective communication between work team members

maintaining working loads within specifications and operating at the correct height.

Plant operationalrecords may include:

amount of bagging materials used

equipment non-conformances

faults and breakdowns

odometer legislation, including:

rights and responsibilities of employers and employees

hierarchy of control as it applies to distances, hours of operation, incidents, stoppages and down time

type and volume/amount of material processed.