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Evidence Guide: TLILIC3003 - Licence to operate a bridge and gantry crane

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

TLILIC3003 - Licence to operate a bridge and gantry crane

What evidence can you provide to prove your understanding of each of the following citeria?

Plan work

  1. Potential workplace hazards are identified
  2. Hazard control measures are identified consistent with appropriate standards to ensure the safety of personnel and equipment
  3. Weight (mass) of load is estimated in consultation with associated personnel
  4. Appropriate paths for moving load/s in work area are determined
  5. Crane is appropriate to the load/s
  6. Appropriate communication methods are identified in consultation with associated personnel
Potential workplace hazards are identified

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazard control measures are identified consistent with appropriate standards to ensure the safety of personnel and equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Weight (mass) of load is estimated in consultation with associated personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Appropriate paths for moving load/s in work area are determined

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane is appropriate to the load/s

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Appropriate communication methods are identified in consultation with associated personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Conduct routine checks

  1. Appropriate hazard prevention/control measures are applied to work area in accordance with procedures
  2. Crane is accessed in a safe manner
  3. Crane is visually checked for any damage or defects
  4. All signage and labels are checked to ensure they are visible and legible, in accordance with the appropriate standard
  5. Routine pre-operational crane checks are carried out in accordance with procedures
  6. All controls are located and identified
  7. Crane service logbook is checked for compliance
  8. Crane is started in accordance with procedures and is checked for any abnormal noises
  9. Crane safety devices are tested in accordance with procedures
  10. Post-start operational checks are carried out in accordance with procedures
  11. Communications equipment is checked for serviceability
  12. All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken
Appropriate hazard prevention/control measures are applied to work area in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane is accessed in a safe manner

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane is visually checked for any damage or defects

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

All signage and labels are checked to ensure they are visible and legible, in accordance with the appropriate standard

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Routine pre-operational crane checks are carried out in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

All controls are located and identified

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane service logbook is checked for compliance

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane is started in accordance with procedures and is checked for any abnormal noises

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane safety devices are tested in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Post-start operational checks are carried out in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communications equipment is checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Transfer loads

  1. Hoist block is positioned over load following directions from associated personnel, as required
  2. Test lift is carried out in accordance with procedures to allow for checks to be safely made, in consultation with relevant personnel
  3. Loads are transferred using all relevant crane movements in accordance with procedures and appropriate standard
  4. All required communications signals are interpreted correctly in accordance with procedures and appropriate standard
  5. Crane is operated in accordance with procedures
  6. Load movements are monitored constantly, to ensure safety of personnel and load, and structural stability
  7. Unplanned and/or unsafe situations are responded to in accordance with procedures
Hoist block is positioned over load following directions from associated personnel, as required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Test lift is carried out in accordance with procedures to allow for checks to be safely made, in consultation with relevant personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Loads are transferred using all relevant crane movements in accordance with procedures and appropriate standard

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

All required communications signals are interpreted correctly in accordance with procedures and appropriate standard

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane is operated in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Load movements are monitored constantly, to ensure safety of personnel and load, and structural stability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Unplanned and/or unsafe situations are responded to in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Shut down and secure crane

  1. Crane is parked in accordance with procedures
  2. Crane and equipment are stowed and secured in accordance with procedures and appropriate standard
  3. Relevant motion locks and brakes are applied as required
  4. Crane is shut down in accordance with procedures
  5. Routine post-operational crane checks are carried out in accordance with procedures
  6. Hazard prevention/control measures are removed as required
  7. All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken
Crane is parked in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane and equipment are stowed and secured in accordance with procedures and appropriate standard

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Relevant motion locks and brakes are applied as required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Crane is shut down in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Routine post-operational crane checks are carried out in accordance with procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazard prevention/control measures are removed as required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan work

1.1

Potential workplace hazards are identified

1.2

Hazard control measures are identified consistent with appropriate standards to ensure the safety of personnel and equipment

1.3

Weight (mass) of load is estimated in consultation with associated personnel

1.4

Appropriate paths for moving load/s in work area are determined

1.5

Crane is appropriate to the load/s

1.6

Appropriate communication methods are identified in consultation with associated personnel

2

Conduct routine checks

2.1

Appropriate hazard prevention/control measures are applied to work area in accordance with procedures

2.2

Crane is accessed in a safe manner

2.3

Crane is visually checked for any damage or defects

2.4

All signage and labels are checked to ensure they are visible and legible, in accordance with the appropriate standard

2.5

Routine pre-operational crane checks are carried out in accordance with procedures

2.6

All controls are located and identified

2.7

Crane service logbook is checked for compliance

2.8

Crane is started in accordance with procedures and is checked for any abnormal noises

2.9

Crane safety devices are tested in accordance with procedures

2.10

Post-start operational checks are carried out in accordance with procedures

2.11

Communications equipment is checked for serviceability

2.12

All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken

3

Transfer loads

3.1

Hoist block is positioned over load following directions from associated personnel, as required

3.2

Test lift is carried out in accordance with procedures to allow for checks to be safely made, in consultation with relevant personnel

3.3

Loads are transferred using all relevant crane movements in accordance with procedures and appropriate standard

3.4

All required communications signals are interpreted correctly in accordance with procedures and appropriate standard

3.5

Crane is operated in accordance with procedures

3.6

Load movements are monitored constantly, to ensure safety of personnel and load, and structural stability

3.7

Unplanned and/or unsafe situations are responded to in accordance with procedures

4

Shut down and secure crane

4.1

Crane is parked in accordance with procedures

4.2

Crane and equipment are stowed and secured in accordance with procedures and appropriate standard

4.3

Relevant motion locks and brakes are applied as required

4.4

Crane is shut down in accordance with procedures

4.5

Routine post-operational crane checks are carried out in accordance with procedures

4.6

Hazard prevention/control measures are removed as required

4.7

All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan work

1.1

Potential workplace hazards are identified

1.2

Hazard control measures are identified consistent with appropriate standards to ensure the safety of personnel and equipment

1.3

Weight (mass) of load is estimated in consultation with associated personnel

1.4

Appropriate paths for moving load/s in work area are determined

1.5

Crane is appropriate to the load/s

1.6

Appropriate communication methods are identified in consultation with associated personnel

2

Conduct routine checks

2.1

Appropriate hazard prevention/control measures are applied to work area in accordance with procedures

2.2

Crane is accessed in a safe manner

2.3

Crane is visually checked for any damage or defects

2.4

All signage and labels are checked to ensure they are visible and legible, in accordance with the appropriate standard

2.5

Routine pre-operational crane checks are carried out in accordance with procedures

2.6

All controls are located and identified

2.7

Crane service logbook is checked for compliance

2.8

Crane is started in accordance with procedures and is checked for any abnormal noises

2.9

Crane safety devices are tested in accordance with procedures

2.10

Post-start operational checks are carried out in accordance with procedures

2.11

Communications equipment is checked for serviceability

2.12

All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken

3

Transfer loads

3.1

Hoist block is positioned over load following directions from associated personnel, as required

3.2

Test lift is carried out in accordance with procedures to allow for checks to be safely made, in consultation with relevant personnel

3.3

Loads are transferred using all relevant crane movements in accordance with procedures and appropriate standard

3.4

All required communications signals are interpreted correctly in accordance with procedures and appropriate standard

3.5

Crane is operated in accordance with procedures

3.6

Load movements are monitored constantly, to ensure safety of personnel and load, and structural stability

3.7

Unplanned and/or unsafe situations are responded to in accordance with procedures

4

Shut down and secure crane

4.1

Crane is parked in accordance with procedures

4.2

Crane and equipment are stowed and secured in accordance with procedures and appropriate standard

4.3

Relevant motion locks and brakes are applied as required

4.4

Crane is shut down in accordance with procedures

4.5

Routine post-operational crane checks are carried out in accordance with procedures

4.6

Hazard prevention/control measures are removed as required

4.7

All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken

A person who demonstrates competency in this unit must provide evidence safely operating a bridge and gantry crane and satisfy all of the elements, performance criteria and foundation skills requirements of the unit on at least one occasion including:

applying appropriate mathematical procedures to estimate loads

applying hazard prevention/control measures including:

adequate illumination

disconnected power

insulated electric lines

moving obstructions

pedestrian barricades

personal protective equipment

safety tags on electrical switches/isolators

using safety observer inside exclusion zone

traffic barricades and control

applying risk assessment and hazard control strategies, including hierarchy of control as applied to the safe operation of the crane

applying risk assessment and management procedures

completing pre- and post-operational checks of a bridge and gantry crane

communicating with other workplace personnel through:

appropriate worksite protocols

bells

buzzers

listening

making and interpreting hand signals

questioning to confirm understanding

signage

two-way radios

verbal and non-verbal language

written instructions

complying with work health and safety (WHS)/occupational health and safety (OHS) licensing legislation

operating a bridge and gantry crane including all functions to their maximum for lifting and moving loads to the maximum rated capacity in conjunction with other personnel while applying relevant crane movements including:

hoisting (raising and lowering)

traversing (moving hoisting mechanisms along bridge)

travelling (at minimum speed, gentle acceleration and braking, to minimise load swing)

receiving and interpreting workplace instructions, safety information, emergency procedures

recording and maintaining accurate information relating to bridge and gantry crane operations

shutting down bridge and gantry crane in accordance with manufacturer specifications and workplace procedures including:

isolating power to crane

locking and securing cabin as required

removing key from control panel as required

retracting hoist rope and hook block

travelling crane to park position

test-lifting load just clear of lifting plane to ensure:

adjustments to slinging can be made in a safe manner

all crane equipment is functioning properly

load measuring equipment can be used to verify calculated weight of load

loads of unusual shape or weight distribution are correctly slung

near capacity loads do not overload crane

using and interpreting crane manufacturer specifications and data, including maximum load to ensure crane is not overloaded

using communications signals including:

hoist up – hand

hoist up –whistle

hoist down - hand

hoist down- whistle

stop – hand

stop – whistle

traverse – hand

travel – hand

creep - hand

verifying problems and equipment faults, and applying appropriate response procedures to unplanned and/or unsafe situations including:

environmental conditions (e.g. wind, lightning, storms, etc.)

failure/loss of control (e.g. brakes and steering)

failure of equipment (e.g. hydraulic system)

obstacles and obstructions

unusual or difficult terrains.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, and performance criteria and include knowledge of:

appropriate mathematical procedures for estimating loads

Australian and industry standards relevant to operating a bridge and gantry crane

bridge and gantry crane characteristics and capabilities to allow for operating a crane to suit the range of loads

Commonwealth, state or territory WHS/OHS legislation, standards and codes of practice relevant to the full range of processes for the crane class

emergency procedures including escape routes

hazards including:

environmental conditions (e.g. wind, lightning, storms)

ground stability (e.g. ground condition or slopes for load placement)

insufficient lighting

other specific hazards (e.g. dangerous materials)

overhead hazards (e.g. electric lines, service pipes)

traffic (e.g. pedestrians, vehicles, plant)

hierarchy of hazard identification and control:

elimination

substitution

isolation

engineering controls

administrative controls

personal protective equipment (PPE)

organisational and workplace standards, requirements, policies and procedures for conducting operations for the crane class

procedures for recording, reporting and maintaining workplace records and information

rated capacity and working load limits (including use of crane load charts)

risks associated with overhead electric lines/electrical cables, access to cabin, vehicles and clear access while travelling

systematic process of eliminating or reducing risk to personnel and property through the application of controls

typical routine problems encountered operating crane and equipment, and adjustments required for correction.

Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment

Non-essential conditions can be found in the Companion Volume Implementation Guide.