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Evidence Guide: UEPOPL001A - Licence to operate a steam turbine

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

UEPOPL001A - Licence to operate a steam turbine

What evidence can you provide to prove your understanding of each of the following citeria?

Plan work

  1. Type of operations to be conducted for steam turbine are assessed and prepared
  2. Steam turbine operations are planned according to procedures
  3. Personal protective equipment (PPE) is selected for use, ensuring statutory requirements and procedures are followed
  4. Hazards and potential hazards in work area are identified and assessed for risk, and controls recommended consistent with appropriate standards
  5. Appropriate communication methods are identified according to procedures.
Type of operations to be conducted for steam turbine are assessed and prepared

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Steam turbine operations are planned according to procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Personal protective equipment (PPE) is selected for use, ensuring statutory requirements and procedures are followed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards and potential hazards in work area are identified and assessed for risk, and controls recommended consistent with appropriate standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Appropriate communication methods are identified according to procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Start-up steam turbine

  1. Downstream user of output power from steam turbine is advised of start-up
  2. Controls are implemented for identified hazards and potential hazards in work area consistent with appropriate standards
  3. Availability of quality steam from upstream provider is confirmed
  4. Pre-operational safety checks of steam turbine are conducted according to procedures
  5. Start-up checks are performed upon ancillary plant
  6. Maintenance requirements are identified and reported according to procedures
  7. Steam turbine is started and brought up to speed and placed on line safely, according to procedures, including performance of start-up checks
Downstream user of output power from steam turbine is advised of start-up

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Controls are implemented for identified hazards and potential hazards in work area consistent with appropriate standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Availability of quality steam from upstream provider is confirmed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pre-operational safety checks of steam turbine are conducted according to procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Start-up checks are performed upon ancillary plant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintenance requirements are identified and reported according to procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Steam turbine is started and brought up to speed and placed on line safely, according to procedures, including performance of start-up checks

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor steam turbine operation

  1. Steam turbine is monitored according to required procedures, including performing of operational checks and fault finding
  2. Operating log is maintained clearly and accurately, according to established procedures
  3. Operating status of steam turbine is diagnosed and verified
  4. downstream users of steam turbine output power
  5. requirements
Steam turbine is monitored according to required procedures, including performing of operational checks and fault finding

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operating log is maintained clearly and accurately, according to established procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operating status of steam turbine is diagnosed and verified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

downstream users of steam turbine output power

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown steam turbine

  1. Energy isolation procedures are followed
  2. Routine shutdown of steam turbine is performed according to operational and manufacturer’s requirements and procedures, including performing shutdown checks
  3. Maintenance requirements are identified, recorded and reported according to procedures
Energy isolation procedures are followed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Routine shutdown of steam turbine is performed according to operational and manufacturer’s requirements and procedures, including performing shutdown checks

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintenance requirements are identified, recorded and reported according to procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

9) The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Overview of Assessment

9.1)

Successful assessment of this unit meets the competency requirement of state and territory WHS Regulations, including licensing.

State/territory WHS regulators have mandated the use of Assessment Instruments and Instructions for Assessment for this unit which have been endorsed by the national body responsible for WHS matters.

Critical aspects of evidence required to demonstrate competency in this unit

9.2)

Compliance with organisational and site policies and procedures including quality requirements and state or territory legislation applicable to workplace operations.

Compliance with WHS and environmental regulations, policies and procedures.

Effectively communicate and work safely with others in the work area.

Identify hazards associated with the operation of the steam turbine and put in place effective hazard controls for those hazards identified.

Effectively start-up, monitor and shutdown a steam turbine which meets the definition of this licence class.

Control and monitor any ancillary equipment which may be connected or interfaced to the steam turbine.

Compliance with Commonwealth, state or territory regulations for the acquisition of a regulatory authority licence.

Context of and specific resources for assessment

9.3)

Assessment of the safe and effective application of knowledge and skill to workplace tasks (performance) must be undertaken using the endorsed Assessment Instrument.

Assessment of performance must be undertaken either in the workplace or in a realistically simulated workplace.

Assessors must ensure that the assessment in the workplace is organised to ensure that all the required equipment and materials and a suitable working area is made available to suit the assessment and the workplace.

Assessment must occur under standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with relevant appropriate standard requirements.

Applicants must have access to:

PPE for the purpose of the Performance Assessment.

Appropriate safety equipment in safe condition

Appropriate steam turbine and associated equipment in safe condition

Communication equipment, where applicable.

Method of assessment

9.4)

Assessment must be conducted using the endorsed Assessment Instruments. These Instruments provide advice on their application.

The use of simulators in the assessment of this unit of competency is acceptable.

Assessment may be in conjunction with the assessment of other units of competency.

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.

Assessment must confirm a reasonable inference that competency is not only able to be satisfied under the particular circumstances, but is able to be transferred to other circumstances.

Concurrent assessment and relationship with other units

9.5)

Further information about endorsed Assessment Instruments may be obtained from state and territory WHS regulators.

Required Skills and Knowledge

8) This describes the essential skills and knowledge and their level, required for this unit.

T1 Required skills:

Accurate recording and maintenance of information relating to operation of a steam turbine

Compliance with legislation, regulations, standards, codes of practice and established safe practices and procedures for starting, operating, shutting down and maintaining a steam turbine

Diagnostic and testing techniques as applied to steam turbines

Efficient and safe conduct when starting, operating, shutting down and maintaining a steam turbine

Use of appropriate communication techniques with colleagues and others.

Use of relevant tools and equipment

Verification of problems and steam turbine equipment faults and demonstrate appropriate response procedures

T2 Required knowledge:

Basic principles of heat transfer and thermodynamics

Commonwealth, state or territory WHS legislation, regulations, standards and codes of practice relevant to the full range of techniques for operating steam turbines

Confined space awareness and the limits for entry into a confined space.

Environmental protection requirements relating to the disposal of waste material and storage of environmentally hazardous materials

Established communication channels and protocols in the workplace

Safety data sheets and material handling methods

Organisational and workplace standards, requirements, policies and procedures for starting, operating, shutting down and maintaining a steam turbine

Procedures for the recording, reporting and maintenance of workplace records and information

Understanding of the hierarchy of hazard identification and control

Steam turbine capabilities and components

Steam turbine fault finding and problem solving techniques

Steam turbine operations and operating techniques

Steam turbine safety devices and testing techniques

System components and their interaction with other plant and equipment.

Steam turbine speed control equipment

Typical routine problems encountered in the process and with equipment and adjustments required for correction

Range Statement

10) The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below.

Appropriate standards may include, but not be limited to: codes of practice; legislation; Australian standards, and manufacturers’ specifications.

Communicated/Communication may include, but not be limited to: verbal; written; telephone; two-way radio; log records and computer record systems.

Emergencies may include, but not be limited to: fire; bomb threat; terrorism; personal accidents; chemical spills; major steam leaks; major water leaks and flooding and Natural disasters.

Fault may include, but not be limited to: abnormal operating conditions; loss of a major auxiliary; steam turbine water ingress; wet steam; excessively high turbine and turbine valves heating or cooling rates or differentials; loss of condenser vacuum; condenser tube leak; high dissolved oxygen; conductivity; high steam turbine bearing temperatures or vibration; high or low bearing oil temperatures; loss of steam turbine bearing oil flow or pressure; low or high pressure heaters malfunctions; actuator or valve mechanical or electrical faults or failure; instrument failure and steam turbine protection.

Hazards may include, but not be limited to: chemical hazards; thermal hazards; manual handling hazards; guarding of machinery requirements; illumination of work area; rubbish and combustibles in area; leakage of steam; leakage of fuel; obstructions in the work area; fire; noise; vibration; water and working at heights.

Operational checks may include, but not be limited to: quality of steam supply; cooling water system; condenser operation; position and operation of valves and fittings; cylinder drainage system; lubrication system, speed control, vibration level, steam reticulation line pressure, and operation of control/safety devices.

Personal Protective Equipment (PPE) may include, but not be limited to: prescribed under legislation, regulation, codes of practice, and workplace policies and practices; hard hat; safety boots; gloves; high visibility clothing; breathing, hearing, sight, skin and sun protection; fall-arrest equipment such as harnesses and lanyards, horizontal lines and inertia reel.

Pre-operational safety checks may include, but not be limited to: steam supply system; position and operation of steam turbine valves; safety devices; overspeed shut-down; pressure relieve devices; speed governor; exhaust system; auxiliary equipment and lubrication system.

Procedures may include, but not be limited to: manufacturer’s guidelines (instructions, specifications or checklists); industry operating procedures and workplace procedures (work instructions, operating procedures, checklists).

Recorded may include, but not be limited to: operations and maintenance of steam turbine equipment; difficulties or issues; environmental issues; recommendations for future work; results; costs; hazards; incidents or injuries; dangerous occurrences or equipment malfunctions using log books; proformas; production reports and maintenance records.

A simulator is a device used especially in training to reproduce the conditions of the working situation, enabling tasks to be learned and practised safely and economically.

Shut down checks may include, but not be limited to: checks of cooling down process; steam supply isolated; load on steam turbine; auxiliary equipment shut-down; cylinder drain system and isolation from any common connection.

Start-up checks may include, but not be limited to: position and operation of valves and fittings; operation of lubrication system; operation of drainage system; steam quality; heat input; operation of auxiliary equipment; freedom of rotation of steam turbine; steam turbine warm up; operation of steam traps and steam line purge systems; warm up of reticulation system and reticulation line pressure.

All industrial equipment where steam acts on a steam turbine or rotor to cause a rotary motion with any or all of the following features: attached condensers; multi-wheeled; multi-staged heat exchange extraction process, and speed greater than 3600 rpm may include axial flow, back pressure, condensing, impulse, non-condensing, pass out, radial flow, reaction and velocity compounding steam turbines with a power output of greater than 500kW. The operation may be assisted by remote indicators of plant status and other parameters monitored (e.g. central control stations), in wet, noisy, dusty or hot areas or during continuous operation.

Steam turbine emergencies and contingencies may include, but not be limited to: identification of type of emergency; isolation of steam supply; selection and application of appropriate firefighting equipment; notification of upstream steam supplier and operation of steam turbine only when safe to do so.

Testing may include, but not be limited to: loss of a major auxiliary controls response checks; stand-by plant tests; valves operating checks; emergency governor operation test; performance tests and alarm and protection tests.