Troubleshoot and rectify coated paper processes

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver FPPCPP440A, 'Troubleshoot and rectify coated paper processes'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Reference books for 'Troubleshoot and rectify coated paper processes' on This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to for every purchase, so go nuts :)

Elements and Performance Criteria



1. Identify and diagnose causes of process variation, plant or equipment faults

1.1. Causes of process variation, plant or equipment faults are identified and diagnosed within Occupational Health and Safety (OHS) regulations, environmental and safe working requirements/practices, Standard Operating Procedures (SOP), and housekeeping requirements

1.2. Visual assessments and machine alarm systems are interpreted to determine fault type and location

1.3. Routine physical inspections of plant and processes are made to identify faults

1.4. Cause and source of process variation, plant or equipment faults is identified and located using appropriate techniques

1.5. Relevant historical data is accessed and analysed to confirm diagnosis as required

1.6. Problems are communicated to relevant personnel

2. Rectify process variation, plant and equipment faults

2.1. Process variation, plant and equipment faults are rectified within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements

2.2. Emergency stop or shutdown, isolation and lockout procedures are initiated prior to fault rectification

2.3. Faulty equipment or instrumentation is isolated and repaired or replaced

2.4. Corrective operational adjustments and maintenance requirements are implemented

2.5. Restoration to normal operation is achieved and communicated to relevant personnel

3. Identify and rectify product quality faults

3.1. Product quality faults are identified and rectified within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements

3.2. Product faults or variations are identified by observation, systematic sampling and testing

3.3. Out-of-specification product is managed

3.4. Sampling for a range of tests is undertaken

3.5. Required tests are conducted

3.6. Test results are interpreted and operations are adjusted to correct variations

4. Record and report troubleshooting activities

4.1. Troubleshooting activities are recorded and reported within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements

4.2. Variations from specification and machine operation faults are documented

4.3. Assessment and evaluation of causes of deviation, and corrective action undertaken is recorded as required

4.4. Relevant information is communicated to appropriate personnel

Qualifications and Skillsets

FPPCPP440A appears in the following qualifications:

  • FPP40210 - Certificate IV in Papermaking Operations