Produce basic converted or finished product

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver ICPCF220C, 'Produce basic converted or finished product'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Produce basic converted or finished product' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Maintain operation of reel (OR Element 2)

1.1. Reel stand and rewind is monitored and adjusted to ensure efficient continuous operation and to maintain correct tension and to ensure no marks, blemishes or damage to finished product

1.2. Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation

1.3. Substrate is added and removed to and from the process according to job specifications

1.4. Sheeting section is monitored and adjusted to ensure quality and efficient product delivery

2. Maintain operation of sheet system (OR Element 1)

2.1. Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine

2.2. Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operation

2.3. Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

2.4. Substrate is added to process according to job specifications

3. Maintain basic cutting or embossing process

3.1. Cutting edge and knife or die condition is monitored and adjusted to ensure the quality of product meets the standard of the approved sample

3.2. Cutting/embossing pressures are monitored and adjusted to ensure the quality of product meets the standard of the approved sample

3.3. Registration of cutting devices and knives or dies is monitored and adjusted to ensure quality of product meets the standard of the approved sample

3.4. Packing of cutting/embossing devices is monitored and adjusted to ensure quality of product meets the standard of the approved sample

4. Maintain folding process

4.1. Registration and squareness of fold are monitored and adjusted to ensure the quality of product meets the standard of the approved sample, if relevant

4.2. Collating/inserting process is monitored and adjusted to ensure quality of product meets the standard of the approved sample, if relevant

5. Maintain basic fastening (adhesive/ mechanical/thermal) process

5.1. Registration of fastening is monitored and adjusted to ensure quality of product meets the standard of the approved sample

5.2. Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure quality of product meets the standard of the approved sample OR

5.3. Power current and dwell time is monitored and adjusted to ensure quality of product meets the standard of the approved sample

6. Maintain basic laminating process

6.1. Registration of laminating is monitored and adjusted to ensure quality of product meets the standard of the approved sample

6.2. Pressures are monitored and adjusted to ensure quality of product meets the standard of the approved sample

6.3. Adhesion is monitored and adjusted to ensure quality of product meets the standard of the approved sample

6.4. Basic in-line printing/coating processes are monitored and adjusted to ensure the quality of product meets the standard of the approved sample

7. Maintain production process

7.1. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

7.2. Production is maintained according to OHS requirements, manufacturer's specifications and enterprise procedures

7.3. Manual and/or automatic control is used according to job specifications

7.4. Performance is monitored and verified using the process control system according to enterprise procedures

7.5. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

7.6. Process adjustments to eliminate problems are reported according to enterprise procedures

7.7. Faulty performance of equipment is identified and reported according to enterprise procedures

7.8. Waste is sorted according to enterprise procedures

8. Identify and rectify problems or faults

8.1. Product and substrate are monitored and tested to ensure conformance to client requirements

8.2. Problems in converting/finishing machine operation are identified and reported according to enterprise procedures

8.3. Adjustments or corrections are carried out according to specified procedures and are consistent with operator's skill level

8.4. Converting/finishing machine operation is checked to ensure correct operation

9. Conduct shutdown of production process

9.1. Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures

9.2. Shutdown is conducted in association with fellow workers and in compliance with OHS requirements

9.3. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

9.4. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

9.5. Repair/adjustment is verified prior to resumption of operations

10. Clean converting/ finishing machine at end of run

10.1. Cutting units are disengaged and cleaned ready for next run

10.2. Cutting devices are sharpened according to OHS procedures

10.3. Machine bed is cleaned ready for next run

10.4. Cutting devices and knives are cleaned or replaced ready for next run

10.5. All units are disengaged and cleaned ready for next run

10.6. Adhesive or glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

10.7. Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run OR

10.8. Sheet feed, transport and delivery systems are disengaged and cleaned ready for next run

10.9. Production records or other documentation are accurately completed where required by enterprise procedures


Qualifications and Skillsets

ICPCF220C appears in the following qualifications:

  • ICP20610 - Certificate II in Printing and Graphic Arts (Converting, Binding and Finishing)
  • ICP20110 - Certificate II in Printing and Graphic Arts (General)
  • ICP20810 - Certificate II in Printing and Graphic Arts (Cartons)
  • ICP30610 - Certificate III in Printing and Graphic Arts (Screen Printing)
  • ICP30910 - Certificate III in Printing and Graphic Arts (Cartons and Corrugating)