Undertake maintenance of machinery, machinery systems and structural components

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver MARB4007A, 'Undertake maintenance of machinery, machinery systems and structural components'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Undertake maintenance of machinery, machinery systems and structural components' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

1

Verify maintenance requirements

1.1

Maintenance program regulatory and organisational requirements for machinery, machinery systems and structural components are identified and followed

1.2

Technical specifications, service requirements and organisational procedures for machinery, machinery systems and structural components are checked for recommended maintenance

1.3

Special requirements for maintenance of machinery, machinery systems and structural components are separated from normal lubrication, adjustment and day-to-day maintenance schedules

1.4

Maintenance system goals for machinery, machinery systems and structural components are outlined

1.5

Maintenance plan and related work schedule for machinery, machinery systems and structural components is developed

2

Establish maintenance systems

2.1

Maintenance costs are identified and quantified

2.2

Processes, procedures and delays are documented

2.3

Internal and external maintenance providers are specified

2.4

Maintenance plan is prepared to minimise ship operation costs, waste and harm to the environment

2.5

Approvals for maintenance plan are negotiated and confirmed

2.6

Recordkeeping systems are developed and maintained

3

Organise maintenance activities

3.1

Schedules and rosters are checked to verify time when maintenance process may be scheduled, including optimal timing for shut down

3.2

Agreement with the Master is obtained for timing of maintenance tasks to optimise maintenance process and minimise operational disruptions

3.3

Detailed work plans are developed in line with schedules, availability of expertise, scheduling of resource availability and environmental requirements

3.4

Team members with required competencies are allocated to maintenance activities

3.5

Consumables and equipment are secured to meet work plan requirements

3.6

Externally sourced equipment, consumables and expertise are located and procured

3.7

Contingency plans are prepared

3.8

Maintenance schedules and procedures are effectively communicated to the team

4

Supervise maintenance tasks

4.1

Job specifications and maintenance tasks are communicated effectively to team members

4.2

Maintenance and repair tasks are monitored to ensure they satisfy technical specifications

4.3

Work health and safety (WHS)/occupational health and safety (OHS) requirements are monitored and observed at all times

4.4

Emergency equipment is made available and working order of this equipment is ensured

4.5

Contingencies are managed to ensure quality of work is maintained and work is completed within agreed time frame

5

Perform planned maintenance activities

5.1

WHS/OHS risk control measures and procedures for carrying out work are followed

5.2

Preventative maintenance is carried out in compliance with technical specifications

5.3

Methods for dealing with unexpected situations are selected on the basis of safety and specified work outcomes

5.4

Ongoing quality checks of maintenance work is undertaken according to technical specifications

5.5

Work is carried out efficiently without waste of materials and damage to equipment, machinery or other services

5.6

Work site is made safe according to organisational safety procedures

5.7

Maintenance work is checked to verify that it conforms with technical specifications

6

Perform breakdown maintenance

6.1

Nature of breakdown is ascertained and reported to appropriate personnel or authorities

6.2

Maintenance records of machinery, machinery systems and structural components related to reported breakdown are reviewed for possible causes

6.3

Extent of breakdown is evaluated and confirmed using diagnostic and troubleshooting techniques

6.4

Restrictions are applied to operations where necessary and agreed to with the Master

6.5

Extent of repair work is ascertained from available evidence

6.6

Limits of repair work that can be carried out are established

6.7

Machinery and equipment is isolated

6.8

Repair work is carried out according to technical specifications

6.9

Master is notified of completed repair work and details are documented

7

Monitor, adjust and report on implementing the maintenance plan

7.1

Execution of maintenance tasks is monitored to ensure they are completed according to maintenance plan and statutory survey requirements

7.2

Machinery, machinery systems and structural components are monitored to ensure achievement of planned outcomes

7.3

Costs are monitored and controlled

7.4

Adjustments are made to maintenance plan to take into account failure to achieve planned outcomes

7.5

Reports are completed according to maintenance plan requirements and organisational procedures

7.6

Recommendations to improve maintenance plan safety, efficiency and effectiveness are implemented under regular review of safety management system

7.7

Machinery, machinery systems and structural components are maintained in a clean and safe operational condition

8

Carry out damage control procedures

8.1

Damage to vessel hull and watertight integrity is ascertained and monitored according to established procedures and safety regulations

8.2

After hull damage, appropriate damage control measures are implemented to maintain watertight integrity and to control flooding of vessel according to vessel emergency and safety management plans