Supervise individual non ferrous melting and casting operation

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver MEM04021A, 'Supervise individual non ferrous melting and casting operation'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Supervise individual non ferrous melting and casting operation' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Identify specifications for required casting

1.1. Identify required material specification

1.2. Identify mould requirements

1.3. Identify any special melting and casting requirements for the job

1.4. Identify safety procedures for the required melting and casting operation

1.5. Identify and follow regulations and codes of practice relevant to foundry and individual melting, pouring and casting operation

2. Verify metal charges to melting

2.1. Select required components to give the required metal specification

2.2. Calculate required charge of each component

2.3. Select required components to give the required metal specification

2.4. Recommend changes/additions to the charge

2.5. Monitor the preparation of the charge including checking for contaminants

3. Monitor furnace operation

3.1. Check that the furnace is in good operational condition and that appropriate lining is present

3.2. Organise for maintenance/repairs as required

3.3. Identify metal or alloy specification for required casting

3.4. Monitor a melt to ensure the product meets specification

4. Monitor pouring of molten metal

4.1. Check pouring area is secure and that all non-essential personnel are excluded

4.2. Check all members of pouring crew are wearing appropriate and in good condition personal protective equipment

4.3. Ensure escape routes are known in advance by all members of the pouring crew

4.4. Check emergency pour out pit is operational and other safety measures are in place

4.5. Ensure moulds are ready to receive liquid metal, ensure access ways and pouring ways are clear, and that there are appropriate spaces between each mould

4.6. Check pouring is undertaken at correct temperature and in efficient order

4.7. Ensure pouring basin and moulds are ready to receive liquid metal

4.8. Take required samples for analysis

5. Control hazards

5.1. Identify hazards in the metal melting/pouring process

5.2. Assess the risks arising from those hazards

5.3. Implement procedures to control those hazards in line with procedures and duty of care


Qualifications and Skillsets

MEM04021A appears in the following qualifications:

  • MEM40105 - Certificate IV in Engineering
  • MEM40105 - Certificate IV in Engineering
  • MEM40105 - Certificate IV in Engineering