Perform production machining

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver MEM07041A, 'Perform production machining'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Perform production machining' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

1

Determine job requirements

1.1

Review drawings or charts, instructions and specifications for details of item to be produced

1.2

Confirm number of items to be produced

2

Follow required sequence of operations

2.1

Identify appropriate standard operating procedure (SOP) for machining operation

2.2

Plan operation for required run rate, efficiency and minimisation of waste

2.3

Select correct material for operation from pre-determined stock range

2.4

Establish starting point on stock for operation

2.5

Maintain process and quality logs

3

Select and mount tools

3.1

Select appropriate tooling from pre-selected range

3.2

Select appropriate stock and grind to required tool shape using pre-set jigs and fixtures to achieve pre-determined angles and clearances

3.3

Monitor tooling and sharpen tools and drills, as required, to pre-determined specifications

4

Perform production machining operations

4.1

Use basic marking out techniques to pre-determined specifications on stock or components

4.2

Set machining parameters for job requirements

4.3

Monitor tool or cutter performance life

4.4

Clamp or hold work without damage to product and ensuring all safety requirements are met

4.5

Perform machining utilising all guards, safety procedures and personal protective clothing and equipment

5

Perform production grinding operations

5.1

Select appropriate grinding wheel for required operation from pre-selected options

5.2

Mount and tighten grinding wheels to required sequence and specification

5.3

Position dressing tool correctly

5.4

Dress and true grinding wheel using given range of dressing tools

5.5

Check grinding wheel for balance and safety

5.6

Adjust coolant flow and position

5.7

Undertake grinding operation utilising all guards, safety procedures and personal protective clothing and equipment

5.8

Monitor grinding wheel performance and life according to SOP

6

Measure components

6.1

Select instruments or gauges appropriate to the measurement requirements

6.2

Check machined or ground items for compliance with specifications

6.3

Identify out of specification items and check if settings or tooling require adjustment

7

Adjust and maintain machine

7.1

Carry out routine maintenance and adjustments, as required, which may include slide and collar adjustment, cleaning and lubrication

7.2

Report and log malfunctions according to enterprise procedures


Qualifications and Skillsets

MEM07041A appears in the following qualifications:

  • MEM20205 - Certificate II in Engineering - Production Technology
  • MEM20205 - Certificate II in Engineering - Production Technology
  • MEM20205 - Certificate II in Engineering - Production Technology