Maintain and overhaul mechanical equipment

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver MEM18004B, 'Maintain and overhaul mechanical equipment'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Maintain and overhaul mechanical equipment' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Perform preventative maintenance tasks and adjustments

1.1. Preventative maintenance schedule is read and task requirements are determined.

1.2. Appropriate maintenance principles and techniques are used and routine maintenance tasks are performed on mechanical equipment, components or sub-assemblies using correct tools, equipment and procedures.

1.3. Mechanical equipment, components, sub-assemblies are checked visually and with test equipment, using prescribed procedures and safety requirements to ensure correct function or determine malfunction.

1.4. Adjustments are made to equipment or components to ensure specifications are met using acceptable fitting techniques and procedures, observing all safety requirements.

2. Diagnose and locate faults

2.1. Equipment component function is determined by reference to engineering drawings, technical manuals and or consultation with appropriate personnel.

2.2. Maintenance reports are checked, reviewed and faults are diagnosed.

2.3. Consultation with operators and other relevant plant personnel is carried out to assist in locating faults.

2.4. Where appropriate, test equipment is selected and applied in accordance with defined requirements and procedures to assist fault location.

2.5. Fault condition is diagnosed and localised at component level using appropriate test equipment and procedures.

2.6. Faulty condition is evaluated and appropriate corrective action is taken.

2.7. Faults are documented to standard operating procedures.

3. Repair or overhaul mechanical system

3.1. Machine or equipment is isolated safely or checked for isolation.

3.2. Faulty equipment, component or sub-assembly is removed from system using appropriate engineering principles, tools, equipment and procedures.

3.3. Replaceable items are selected from manufacturers' catalogues and obtained by appropriate means.

3.4. Correct repair procedure, tools and equipment are selected and prepared for use on serviceable items.

3.5. Using appropriate engineering principles, designated procedures, correct tools/equipment and safe workshop practices, serviceable items are repaired or overhauled to manufacturers' or site specifications.

3.6. Components are checked with precision instruments to ensure conformance to specifications where applicable.

4. Fit and adjust mechanical equipment

4.1. All electrical, safety and site requirements are adhered to throughout the maintenance cycle.

4.2. Maintenance report is completed to standard operating procedures and conveyed to designated personnel.

4.3. Fitting requirements are determined and sequential assembly planning is carried out where applicable.

4.4. Sound fitting principles and techniques are applied in the preparation and assembly of component parts using fastening equipment and methods which ensure conformance to specifications, operational performance, quality and safety.

4.5. Using acceptable maintenance practices, correct gland packing, jointing and gasket materials are selected and applied correctly in conformance to specifications and operational requirements.

4.6. Correct lubrication requirements are determined by appropriate means and attended to where applicable using mechanical or manual applications.

4.7. Appropriate wedges and levelling devices are used to level mechanical equipment as appropriate.

4.8. Correct alignment and balancing functions are performed where appropriate.

4.9. Final adjustments are performed on mechanical equipment to align to operational specifications using acceptable engineering principles, fitting techniques and procedures

4.10. Mechanical equipment is tested for accuracy and correct operation where applicable, and returned to service to specifications using acceptable procedures.

4.11. Appropriate work and safety clearances are obtained throughout maintenance cycle.


Qualifications and Skillsets

MEM18004B appears in the following qualifications:

  • MEM30205 - Certificate III in Engineering - Mechanical Trade
  • MEM30205 - Certificate III in Engineering - Mechanical Trade
  • MEM30205 - Certificate III in Engineering - Mechanical Trade
  • LMT31909 - Certificate III in Engineering - TCF Mechanic
  • HLT43607 - Certificate IV in Rehabilitation and Assistive Technology
  • HLT43612 - Certificate IV in Rehabilitation and Assistive Technology