Apply 5S procedures in a manufacturing environment

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver MSACMT240A, 'Apply 5S procedures in a manufacturing environment'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Apply 5S procedures in a manufacturing environment' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Sort needed from un-needed

1.1. Identify all items in the work area

1.2. Distinguish between essential and non-essential items

1.3. Place any non-essential item in a appropriate place, not in the work area

1.4. Regularly check that only essential items are in the work area

2. Set the workplace in order

2.1. Identify the best location for each essential item

2.2. Place each essential item in its assigned location

2.3. After use immediately return each essential item to its assigned location

2.4. Regularly check that each essential item is in its assigned location

3. Shine the work area

3.1. Keep the work area clean and tidy at all times

3.2. Conduct regular housekeeping activities during shift

3.3. Ensure the work area is neat, clean and tidy at both beginning and end of shift

4. Standardise activities

4.1. Follow procedures

4.2. Follow checklists for activities where available

4.3. Keep the work area to specified standard

5. Sustain the 5S system

5.1. Clean up after completion of job and before commencing next job or end of shift

5.2. Identify situations where compliance to standards is unlikely and take actions specified in procedures

5.3. Inspect work area regularly for compliance to specified standard

5.4. Recommend improvements to lift the level of compliance in the workplace


Qualifications and Skillsets

MSACMT240A appears in the following qualifications:

  • PMB30107 - Certificate III in Polymer Processing
  • PMB20107 - Certificate II in Polymer Processing
  • PMB40107 - Certificate IV in Polymer Technology
  • ICP20610 - Certificate II in Printing and Graphic Arts (Converting, Binding and Finishing)
  • ICP30810 - Certificate III in Printing and Graphic Arts (Sacks and Bags)
  • ICP30210 - Certificate III in Printing and Graphic Arts (Graphic Pre-press)
  • ICP30710 - Certificate III in Printing and Graphic Arts (Print Finishing)
  • ICP30310 - Certificate III in Printing and Graphic Arts (Multimedia)
  • ICP20710 - Certificate II in Printing and Graphic Arts (Sacks and Bags)
  • ICP31110 - Certificate III in Printing and Graphic Arts (Ink Manufacture)
  • ICP20810 - Certificate II in Printing and Graphic Arts (Cartons)
  • ICP30610 - Certificate III in Printing and Graphic Arts (Screen Printing)
  • ICP20510 - Certificate II in Printing and Graphic Arts (Screen Printing)
  • ICP20410 - Certificate II in Printing and Graphic Arts (Print Production Support)
  • ICP20310 - Certificate II in Printing and Graphic Arts (Digital Printing)
  • ICP30110 - Certificate III in Printing and Graphic Arts (Graphic Design Production)
  • ICP20210 - Certificate II in Printing and Graphic Arts (Desktop Publishing)
  • ICP21110 - Certificate II in Printing and Graphic Arts (Ink Manufacture)
  • ICP30910 - Certificate III in Printing and Graphic Arts (Cartons and Corrugating)
  • ICP31010 - Certificate III in Printing and Graphic Arts (Mail House)
  • ICP30410 - Certificate III in Printing and Graphic Arts (Digital Printing)
  • ICP30510 - Certificate III in Printing and Graphic Arts (Printing)
  • ICP20910 - Certificate II in Printing and Graphic Arts (Corrugating)
  • ICP21010 - Certificate II in Printing and Graphic Arts (Mail House)
  • LMF20309 - Certificate II in Furniture Making
  • LMF32109 - Certificate III in Cabinet Making
  • PUA32310 - Certificate III in Public Safety (Explosive Ordnance Manufacture)
  • MSA61108 - Advanced Diploma of Competitive Manufacturing
  • MSA20107 - Certificate II in Process Manufacturing
  • MSA20510 - Certificate II in Recreational Vehicle Service and Repair
  • MSA30107 - Certificate III in Process Manufacturing
  • MSA30610 - Certificate III in Recreational Vehicle Manufacture
  • MSA20610 - Certificate II in Recreational Vehicle Manufacture
  • MSA30510 - Certificate III in Recreational Vehicle Service and Repair
  • MSA31108 - Certificate III in Competitive Manufacturing
  • MSA41108 - Certificate IV in Competitive Manufacturing
  • MSA51108 - Diploma of Competitive Manufacturing
  • MSA21108 - Certificate II in Competitive Manufacturing
  • MSA40510 - Certificate IV in Recreational Vehicles
  • PMA20108 - Certificate II in Process Plant Operations
  • PMA30108 - Certificate III in Process Plant Operations
  • PMA40108 - Certificate IV in Process Plant Technology
  • PMC30110 - Certificate III in Manufactured Mineral Products
  • PMC20110 - Certificate II in Manufactured Mineral Products
  • PMC40110 - Certificate IV in Manufactured Mineral Products
  • FPP40210 - Certificate IV in Papermaking Operations
  • FPP30110 - Certificate III in Pulping Operations
  • FPP40110 - Certificate IV in Pulping Operations
  • FPP20210 - Certificate II in Papermaking Operations
  • FPP20110 - Certificate II in Pulping Operations
  • FPP30210 - Certificate III in Papermaking Operations
  • SFI20511 - Certificate II in Seafood Processing
  • SFI30511 - Certificate III in Seafood Processing
  • LMT31110 - Certificate III in Laundry Operations
  • LMT40107 - Certificate IV in Textile Technology and Production
  • LMT31807 - Certificate III in Technical Textiles and Non-wovens
  • LMT20907 - Certificate II in Footwear Production (Intermediate)
  • LMT30407 - Certificate III in Textile Fabrication
  • LMT40207 - Certificate IV in Cotton Ginning
  • LMT21007 - Certificate II in Footwear Production (Complex or Multiple Processes)
  • LMT21107 - Certificate II in Footwear Repair
  • LMT40307 - Certificate IV in Clothing Production
  • LMT30807 - Certificate III in Footwear Repair
  • LMT21607 - Certificate II in Technical Textiles and Non-wovens
  • LMT30107 - Certificate III in Textile Production
  • LMT20107 - Certificate II in Textile Production (Intermediate)
  • LMT30307 - Certificate III in Cotton Ginning
  • LMT21207 - Certificate II in Leather Production
  • LMT40407 - Certificate IV in Custom-made Footwear
  • LMT50407 - Diploma of Textile Technology and Production Management
  • LMT30907 - Certificate III in Leather Production
  • LMT20607 - Certificate II in Clothing Production (Intermediate)
  • LMT20407 - Certificate II in Cotton Ginning
  • LMT20507 - Certificate II in Textile Fabrication
  • LMT21510 - Certificate II in Dry Cleaning Operations
  • LMT40810 - Certificate IV in Laundry Operations and Supervision
  • LMT30507 - Certificate III in Clothing Production
  • LMT20207 - Certificate II in Textile Production (Complex or Multiple Processes)
  • LMT20707 - Certificate II in Clothing Production (Complex or Multiple Processes)
  • LMT21410 - Certificate II in Laundry Operations
  • LMT30707 - Certificate III in Footwear Production
  • LMT31210 - Certificate III in Dry Cleaning Operations
  • FDF30310 - Certificate III in Plant Baking
  • FDF20110 - Certificate II in Food Processing
  • FDF30810 - Certificate III in Plant Baking
  • FDF30110 - Certificate III in Food Processing
  • FDF30210 - Certificate III in Pharmaceutical Manufacturing
  • FDF20210 - Certificate II in Pharmaceutical Manufacturing
  • FDF20310 - Certificate II in Food Processing (Sales)