Monitor and maintain furnace gas efficiency

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver RIIPSM308A, 'Monitor and maintain furnace gas efficiency'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Monitor and maintain furnace gas efficiency' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Prepare for plant and equipment operation

1.1. Access, interpret and apply compliance documentation relevant to the work activity

1.2. Receive, interpret and clarify shift changeover details

1.3. Establish and maintain communication with other personnel using approved communication methods

1.4. Select personal protective equipment appropriate for work activities

1.5. Select appropriate auxiliary equipment for work activities

1.6. Carry out equipment pre-start checks to ensure equipment is ready for operation

1.7. Identify, address and report potential risks and hazards

1.8. Identify, address and report environmental issues

1.9. Follow emergency procedures to ensure safety of personnel and plant

1.10. Use approved dust suppression and extraction methods

1.11. Ventilate work area before entry

2. Maintain efficient operation of furnace gas plant and systems

2.1. Carry out plant and equipment start-up checks and procedures according to plant/equipment configurations and system requirements

2.2. Carry out monitoring and control on DCS

2.3. Operate and maintain air operated breathing equipment for furnace off-line entry

3. Control furnace gas emissions

3.1. Carry out plant and equipment start-up checks and procedures according to plant/equipment configurations and system requirements

3.2. Monitor and operate accretion build-up removal equipment to ensure efficient operation of air injection equipment

3.3. Monitor furnace feed chutes for blockages and maintain to ensure optimum production

3.4. Take samples of molten metal to confirm molten metal quantity and condition of molten metal bath

4. Maintain efficient operation of furnace air injection equipment

4.1. Carry out plant and equipment start-up checks and procedures according to plant/equipment configuration and system requirements

4.2. Monitor furnace conditions and operations to identify the correct, efficient operation of the furnace air injection equipment, and report to Control Room Operator

4.3. Identify furnace inefficiencies and furnace air injection equipment and change/replace where necessary, ensuring minimum furnace down-time

4.4. Clean furnace air injection equipment/device without causing damage

4.5. Check and record furnace air injection equipment/device position, and recalibrates where outside operating parameters

5. Ensure supply of additives

5.1. Monitor and maintain condition of furnace feed materials

5.2. Monitor furnace additives supply and report to Control Room Operator for action

6. Maintain plant and equipment efficiency

6.1. Clean plant to maintain condition of all equipment to ensure safe and efficient operations

6.2. Identify and report hazards to maintain a safe working environment

6.3. Interpret and respond to plant alarms, take remedial actions and notify appropriate personnel

6.4. Check and adjust plant condition to maintain efficient operation

6.5. Install and control stand-by furnace burner equipment to maintain safe furnace refractory temperatures

6.6. Inspect air, gas, diesel and combustion supply equipment and replace/report faults, damaged or inoperable equipment to appropriate personnel

6.7. Carry out minor plant maintenance and lubrication tasks

6.8. Provide support for maintenance personnel where necessary to organisation's requirements

7. Shutdown plant and equipment

7.1. Shutdown or isolate plant/equipment based on process and safety requirements

7.2. Perform post shutdown or isolation checks

7.3. Pass on shift changeover details to oncoming shift


Qualifications and Skillsets

RIIPSM308A appears in the following qualifications:

  • RII30411 - Certificate III in Resource Processing