Monitor and maintain furnace gas efficiency

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver RIIPSM308D, 'Monitor and maintain furnace gas efficiency'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Monitor and maintain furnace gas efficiency' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

1. Prepare and prepare for monitoring and maintaining furnace gas efficiency

1.1 Access, interpret and apply smelting documentation and ensure the work activity is compliant

1.2 Receive, interpret and clarify verbal and written shift changeover details

1.3 Establish and maintain communication with other personnel

1.4 Select appropriate personal protective equipment for the work activity

1.5 Select appropriate auxiliary equipment

1.6 Carry out equipment pre-start checks

1.7 Identify, address and report potential risks, hazards and environmental issues and implement control measures

1.8 Follow emergency procedures

1.9 Use approved dust suppression and extraction methods

1.10 Ensure adequate ventilation to work area before commencing the work activity

2. Maintain efficient operation of furnace gas plant and systems

2.1 Carry out plant and equipment start-up checks and procedures

2.2 Carry out monitoring and control on Distributed Control Systems (DCS)

2.3 Operate and maintain air operated breathing equipment for furnace off-line entry

3. Control furnace gas emissions

3.1 Carry out plant and equipment start-up checks and procedures

3.2 Monitor and operate accretion build-up removal equipment

3.3 Monitor and maintain furnace feed chutes and ensure they are free of blockages,

3.4 Collect samples of molten metal to confirm molten metal quantity and condition of molten metal bath

4. Maintain efficient operation of furnace air injection equipment

4.1 Carry out plant and equipment start-up checks and procedures

4.2 Monitor furnace conditions and operations to identify the correct, efficient operation of the furnace air injection equipment, and report to appropriate personnel

4.3 Identify variances to furnace and air injection equipment operation, record and repair where possible

4.4 Clean furnace air injection equipment/device without causing damage

4.5 Check and record furnace air injection equipment/device position, and recalibrate where outside operating parameters

5. Ensure supply of additives

5.1 Monitor and maintain condition of furnace feed materials

5.2 Monitor furnace additives supply and report to appropriate personnel

6. Maintain plant and equipment efficiency

6.1 Clean plant to maintain condition of all equipment

6.2 Interpret and respond to plant alarms, take corrective actions and notify appropriate personnel

6.3 Check and adjust plant condition

6.4 Install and control stand-by furnace burner equipment

6.5 Inspect air, gas, diesel and combustion supply equipment, report and rectify faults, damaged or inoperable equipment to appropriate personnel

6.6 Carry out minor plant maintenance and lubrication

6.7 Provide support for maintenance personnel

7. Shutdown plant and equipment

7.1 Shutdown or isolate plant/equipment

7.2 Perform post shutdown or isolation checks

7.3 Pass on shift changeover details to oncoming shift


Qualifications and Skillsets

RIIPSM308D appears in the following qualifications:

  • RII30413 - Certificate III in Resource Processing
  • RII30415 - Certificate III in Resource Processing