Set up for complex flexographic printing

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver ICPPR413C, 'Set up for complex flexographic printing'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Reference books for 'Set up for complex flexographic printing' on This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to for every purchase, so go nuts :)

Elements and Performance Criteria



1. Confirm non-routine job specifications

1.1. Job requirements are read and interpreted from job documentation or production control system

1.2. Set up is planned and carried out correctly in minimum time with minimum wastage

1.3. Availability of all job related components is checked

1.4. Proofed job is checked for conformance with job specifications

2. Set up reel transportation and delivery system on web-fed machine

2.1. Reels are checked for treatment levels, coatings and printing side and age of product

2.2. Unwind reels are secured on reel shaft

2.3. Reels are correctly positioned on unwind stand

2.4. Press is webbed for surface or reverse or perfecting printing according to non-routine job specifications

2.5. Edge guide is centred and set to non-routine job specifications

2.6. Unwind tension is set to suit substrate

2.7. Rewind tension is set to suit substrate

2.8. Rewind tension is set to suit substrate

2.9. PIV (Positively Infinitely Variable) drive is set for appropriate tensioning of substrate

3. Select and prepare inks and solvents

3.1. Inks and solvents are selected according to job specifications and end-user requirements

3.2. Quality and suitability of inks and solvents are checked and appropriate action is taken

3.3. Inks and solvents are prepared according to OHS requirements, and manufacturer's/supplier's instructions with suitable precautions to minimise waste

3.4. Correct colour and weight/volume of ink are mixed and viscosities checked and modified according to the press requirements and non-routine job specifications

3.5. Ink formula and approved colour draw downs are appropriately recorded

3.6. Inks and solvents are appropriately labelled, handled and stored according to manufacturer's/supplier's instructions and the relevant hazardous liquids storage regulations

4. Set up machine for complex flexographic printing

4.1. Flexographic plate cylinders are installed and register adjustments centred OR

4.2. Sleeves are installed in press and register adjustments made OR

4.3. Plate mounting sheets are mounted on cylinders in press and register adjustments made

4.4. Plate cylinders are gauged up or pre-set to impression

4.5. Anilox rollers are selected to suit individual colour and plate reproduction requirements for each unit

4.6. Appropriate ink metering system is selected for each unit

4.7. Inking system is set up and roller nips/blades are set correctly

4.8. Ink circulation is maintained at correct level and flow for machine

4.9. Viscosities are adjusted according to job specifications

4.10. Air volume and drier temperatures curing units are selected to suit inks, substrate, solvents and according to job specifications

4.11. Air volume is adjusted between colours to maximise drying and minimise air overspill

5. Set up in-line units for basic process(es)

5.1. Minor in-line printing/converting/binding units are set up for basic process(es) and adjusted according to machine requirements and job specifications

5.2. Assistance is given in set up of major in-line printing/converting/binding units

6. Conduct proof run

6.1. Material to be used for proof is organised correctly

6.2. Press is set up and operated according to OHS guidelines

6.3. Print impressions are set to minimum kiss impression

6.4. Web tensions are correctly set at unwind, between stations and rewind

6.5. Drying is checked as sufficient to key ink to the substrate

6.6. The viscosities are adjusted to obtain the correct colour at proof speed and checked against colour matching system

6.7. The substrate is checked against job specifications

7. Organise proof inspection and/or testing

7.1. Proof is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

7.2. Production does not commence without client approval or authority where appropriate

8. Readjust settings to production speed

8.1. Production speed print results are interpreted and appropriate adjustments are made to press, ink and substrate settings

8.2. Adjustments are made according to product specifications and press performance

8.3. Web is spliced at production speed and further samples are obtained for quality inspections at appropriate intervals

8.4. Press settings are documented and samples are retained

Qualifications and Skillsets

ICPPR413C appears in the following qualifications:

  • ICP30512 - Certificate III in Printing and Graphic Arts (Printing)
  • ICP30510 - Certificate III in Printing and Graphic Arts (Printing)
  • ICP40310 - Certificate IV in Printing and Graphic Arts (Printing)