Assessor Resource

AURKTJ001
Remove, inspect and fit earthmoving and off-the-road tyres

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes the performance outcomes required to remove, inspect and fit earthmoving and off-the-road (OTR) tyres to construction, mining, agricultural and industrial vehicles. It involves removing the tyre from the rim; controlling risks; inspecting the tyre, wheel and rim assembly; recommending required repair action; fitting the tyre to the wheel and rim assembly; and preparing the tyre, wheel and rim assembly for use or storage.

It applies to those who fit tyres to wheel assemblies and rim assemblies of not less than 600 mm (24 inches) nominal diameter.

Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to remove tyre from wheel and rim assembly of a vehicle

1.1 Australian standards for earthmoving and OTR tyres, manufacturer instructions, workplace procedures and safety information are identified and interpreted

1.2 Site and task hazards are identified and control measures determined

1.3 Safety requirements are identified and applied

1.4 Tyre, rim and mounting system is identified

1.5 Tools and equipment are selected and checked according to manufacturer instructions and workplace procedures

2. Control risk

2.1 Hazardous conditions in work environment are identified and controlled

2.2 Hazardous tyre and wheel and rim assembly conditions are identified and controlled

2.3 Tyre is deflated according to Australian standards, manufacturer instructions and workplace procedures

3. Remove tyre from wheel and rim assembly

3.1 Australian standards and workplace procedures are accessed and interpreted to determine tyre removal procedures

3.2 Tyre is removed according to Australian standards and workplace procedures

3.3 Tyre removal is completed without causing component damage

3.4 Tyre and rim assembly are cleaned and visually inspected according to Australian standards and workplace procedures

4. Inspect tyre, wheel and rim assembly

4.1 Tyre is cleaned and visually inspected for damage and wear according to Australian standards and workplace procedures

4.2 Wheel and rim assembly are visually inspected for serviceability

4.3 Mounting components andfasteners are visually inspected for damage, wear, corrosion, foreign material and cracks according to workplace procedures

5. Recommend repair action and replace unserviceable parts and components

5.1 Inspection findings are recorded and reported according to workplace procedures

5.2 Recommended repair actions are documented according to workplace procedures

5.3 Unserviceable parts and components are replaced and reported according to workplace procedures

6. Fit tyre to wheel and rim assembly

6.1 Workplace procedures for fitting tyres are accessed and interpreted

6.2 Tyre is fitted according to workplace procedures

6.3 Tyre and rim assembly are checked according to Australian standards and workplace procedures to confirm correct assembly and component compatibility and serviceability prior to inflation

7. Inflate tyre

7.1 Tyre inflation safety procedures are identified and applied prior to inflating tyre

7.2 Tyre is inflated according to Australian standards and workplace procedures

7.3 Tyre and rim assembly are monitored during inflation according to Australian standards and workplace procedures

8. Complete work processes

8.1 Final work inspection is conducted to ensure work is to required standard

8.2 Tyre, wheel and rim assembly are prepared for use or storage according to workplace procedures

8.3 Tools and equipment are checked, tagged where necessary, and stored according to workplace procedures

8.4 Workplace documentation is completed and processed according to workplace procedures

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to remove tyre from wheel and rim assembly of a vehicle

1.1 Australian standards for earthmoving and OTR tyres, manufacturer instructions, workplace procedures and safety information are identified and interpreted

1.2 Site and task hazards are identified and control measures determined

1.3 Safety requirements are identified and applied

1.4 Tyre, rim and mounting system is identified

1.5 Tools and equipment are selected and checked according to manufacturer instructions and workplace procedures

2. Control risk

2.1 Hazardous conditions in work environment are identified and controlled

2.2 Hazardous tyre and wheel and rim assembly conditions are identified and controlled

2.3 Tyre is deflated according to Australian standards, manufacturer instructions and workplace procedures

3. Remove tyre from wheel and rim assembly

3.1 Australian standards and workplace procedures are accessed and interpreted to determine tyre removal procedures

3.2 Tyre is removed according to Australian standards and workplace procedures

3.3 Tyre removal is completed without causing component damage

3.4 Tyre and rim assembly are cleaned and visually inspected according to Australian standards and workplace procedures

4. Inspect tyre, wheel and rim assembly

4.1 Tyre is cleaned and visually inspected for damage and wear according to Australian standards and workplace procedures

4.2 Wheel and rim assembly are visually inspected for serviceability

4.3 Mounting components andfasteners are visually inspected for damage, wear, corrosion, foreign material and cracks according to workplace procedures

5. Recommend repair action and replace unserviceable parts and components

5.1 Inspection findings are recorded and reported according to workplace procedures

5.2 Recommended repair actions are documented according to workplace procedures

5.3 Unserviceable parts and components are replaced and reported according to workplace procedures

6. Fit tyre to wheel and rim assembly

6.1 Workplace procedures for fitting tyres are accessed and interpreted

6.2 Tyre is fitted according to workplace procedures

6.3 Tyre and rim assembly are checked according to Australian standards and workplace procedures to confirm correct assembly and component compatibility and serviceability prior to inflation

7. Inflate tyre

7.1 Tyre inflation safety procedures are identified and applied prior to inflating tyre

7.2 Tyre is inflated according to Australian standards and workplace procedures

7.3 Tyre and rim assembly are monitored during inflation according to Australian standards and workplace procedures

8. Complete work processes

8.1 Final work inspection is conducted to ensure work is to required standard

8.2 Tyre, wheel and rim assembly are prepared for use or storage according to workplace procedures

8.3 Tools and equipment are checked, tagged where necessary, and stored according to workplace procedures

8.4 Workplace documentation is completed and processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

those prescribed under Australian standards, OHS and WHS Acts and regulations, and workplace policies and procedures

hazard control

manual-handling techniques

personal protective clothing and equipment

using tools and equipment

working with dangerous or toxic substances:

chemicals

compressed air

nitrogen gas

polyurethane resin (PUR) tyre fill

tyre additive.

Tools and equipment must include:

bead breakers

cranes

forklifts

grab trucks

hand tools

inflation and deflation tools

integrated tool handlers

jacks

lifting equipment

lock ring catcher

mufflers

pneumatic tools

power tools

soft face hammers

support stands

torque tools

tyre levers

wire brushes.

Hazardous conditions must include:

changing and unstable ground conditions

dust

hard, soft or uneven ground conditions

line of fire

noise

standard or non-standard heavy rims

traffic

variable weather conditions

working in or around other machinery.

Work environment must include:

day and night

indoors and outdoors

interaction of work personnel

workshop or work site.

Hazardous tyre and wheel and rim assembly conditions must include:

blocked or damaged valves

cracks

corrosion

cuts and damage

distortion

dislodged components

expired scheduled testing date

heat damage

leakage

mechanical damage

structural damage

tyre defects

under- or over-inflated tyre

valve gear

wear

wheel and rim component defects.

Mounting components and fasteners must include:

adaptor rings

bolts

cleats

nuts

reducers

spacer bands

studs

washers

wedge bands

wedges.

Workplace documentation must include:

job safety analysis

risk assessment

tyre change documentation.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Australian standards for earthmoving and OTR tyres, manufacturer instructions, workplace procedures and safety information are identified and interpreted 
Site and task hazards are identified, and control measures determined 
Tyre, rim and mounting system is identified 
 
Hazardous conditions in work environment are identified and controlled 
Hazardous tyre and wheel and rim assembly conditions are identified and controlled 
Tyre is deflated according to Australian standards, manufacturer instructions and workplace procedures 
Australian standards and workplace procedures are accessed and interpreted to determine tyre removal procedures 
Tyre is removed according to Australian standards and workplace procedures 
Tyre removal is completed without causing component damage 
Tyre and rim assembly are cleaned and visually inspected according to Australian standards and workplace procedures 
Tyre is cleaned and visually inspected for damage and wear according to Australian standards and workplace procedures 
Wheel and rim assembly are visually inspected for serviceability 
Mounting components and fasteners are visually inspected for damage, wear, corrosion, foreign material and cracks according to workplace procedures 
Inspection findings are recorded and reported according to workplace procedures 
Recommended repair actions are documented according to workplace procedures 
Unserviceable parts and components are replaced and reported according to workplace procedures 
Workplace procedures for fitting tyres are accessed and interpreted 
Tyre is fitted according to workplace procedures 
Tyre and rim assembly are checked according to Australian standards and workplace procedures to confirm correct assembly and component compatibility and serviceability prior to inflation 
Tyre inflation safety procedures are identified and applied prior to inflating tyre 
Tyre is inflated according to Australian standards and workplace procedures 
Tyre and rim assembly are monitored during inflation according to Australian standards and workplace procedures 
Final work inspection is conducted to ensure work is to required standard 
Tyre, wheel and rim assembly are prepared for use or storage according to workplace procedures 
Tools and equipment are checked, tagged where necessary, and stored according to workplace procedures 
Workplace documentation is completed and processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURKTJ001 - Remove, inspect and fit earthmoving and off-the-road tyres
Assessment task 1: [title]

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Assessment Record Sheet

AURKTJ001 - Remove, inspect and fit earthmoving and off-the-road tyres

Student name:

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Assessment task 1: [title] Result: Competent Not yet competent

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Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

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