Elements and Performance Criteria
- Monitor throughput
- Machine is stepped to ensure scores and folds are in correct position and paper tension is correct
- Guide positions are monitored and adjusted if necessary to ensure adhesive is applied evenly and in the correct position
- Multi-walls adhere correctly and without creasing
- Paper moisture is monitored and correct moisture levels are maintained
- Perforation occurs to the correct depth and in the right place
- Creasing units and folding units work in the correct location
- Folds and guillotine cuts are correctly placed
- Glues dry at correct rates for in-line processes
- All units run at the speed required by enterprise quality standards
- Confirm quality of output
- Sample from the machine is selected and checked to ensure it conforms to required quality standards
- Adjustments are made when standards are not met
- Each in-line process is monitored and minor adjustments are made during production, if required
- Samples are continuously monitored for defects, and defects are removed
- Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved
- Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards
- Rectify quality of output