Required skills

OHS in relation to operating machinery

communication skills by monitoring and verifying performance using process control systems

planning and organising when monitoring and adjusting transportation systems

teamwork by conducting the shutdown with fellow workers

using technology by adjusting machinery to improve performance

identifying problems and faults and developing solutions

Required knowledge

OHS factors that must be considered when setting up andor operating machine transport systems

areas of the reel stand that should be monitored to ensure troublefree operation

areas of the sheetfed feeder that should be monitored to ensure troublefree operation

OHS factors that must be considered when setting up andor operating machine delivery systems

checks needed when substrate is removed from the machine

OHS factors that must be considered when maintaining the cutting process

important points to monitor when maintaining the rotary cutting process

sectors of the basic inline printingconvertingbindingfinishing process that may need to be monitored and adjusted to meet the approved standards

production difficulties that can be expected during production runs

OHS factors that must be considered when problem solving on the rotary machine cutting process

the procedure for correcting common machine faults

OHS factors that must be considered when conducting machine shutdown procedures

checks needed when waste is removed from the machine and surrounding area for disposal or recycling

checks needed when cutting devices or knives are cleaned stored or replaced ready for the next run

areas of the machine that require cleaning at the end of the run

production records that need to be kept or written up

information that should be included in this reporting procedure

quality aspects that should be considered in a completed rotary cutting job

production areas that may have to be adjusted to meet client requirements

machine manuals safety and other documentation that are relevant to this task and where they are kept

information that is included in these documents

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential

produce rotary cut products that meet the job specifications production time frames and quality requirements

demonstrate an ability to find and use information relevant to the task from a variety of information sources

competency must be demonstrated on any THREE different processes For each process produce TWO jobs with different types and sizes of substrate and design of finished patterns according to manufacturers and job specifications enterprise procedures and the listed Performance Criteria

Context of and specific resources for assessment

Assessment must ensure

assessment may take place on the job off the job or a combination of these

assessment off the job must be undertaken in a closely simulated workplace environment

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate for this unit

direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example

ICPSUC Prepare load and unload reels and cores on and off machine

ICPSU201C Prepare, load and unload reels and cores on and off machine

ICPSUC Prepare load and unload product on and off machine

ICPSU202C Prepare, load and unload product on and off machine

ICPSUC Operate and monitor machines basic

ICPSU208C Operate and monitor machines (basic).

Since the component processes often occur as inline processes they may also be assessed at the same time as virtually any printing converting binding and finishing or corrugating process

Substrate handling may include:

Cutting process may include:

In-line processes may include:

Rotary cutting units may include:

Shapes may include:

Substrate types may include: