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Elements and Performance Criteria

  1. Define maintenance targets
  2. Optimise maintenance management
  3. Organise support processes
  4. Monitor implementation of maintenance plan
  5. Evaluate implementation of maintenance plan

Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Compliance documentation includes one or more of the following:

cargo gear and equipment register

maintenance schedules and records according to the planned maintenance system

port state control inspection records

statutory survey certificates

statutory survey periodic inspection records

vessel general arrangement plans, docking plan and manuals relevant to maintenance requirements

Vessel planned maintenance system includes one or more of the following:

adequate back up, either back-up copy on board or a regular exchange of data between ship and office for computerised systems

documents specifying maintenance jobs carried out and their results

equipment manufacturer requirements as part of planned maintenance program

following maintenance procedures

performance results and measurements taken at certain intervals for trend investigations from delivery stage

procedures required for docking preparation, including repair lists and survey requirements

signing instructions to indicate who is responsible for verification of maintenance work carried out

time intervals at which the maintenance jobs are to take place

writing description and documentation of planned maintenance system in English

Preventative maintenance activities include one or more of the following

applying lubricants to moving parts

hull cleaning and painting

identifying deterioration of vessel structure and fittings, including cargo spaces, fresh water and ballast tanks

inspecting and repairing or replacing cargo handling equipment including wires, blocks, shackles, chains and hooks

prescribed tank inspections

restoring weathered and rusted surfaces

routine maintenance inspections

Corrective maintenance activities include one of the following:

damage repairs and control measures

replacing defective parts

Maintenance plan includes one or more of the following:

budgets and timetables that enable the commitment of resources at appropriate points

consultative processes to involve stakeholders

contingency plans to cater for changes or significant difficulties

damage control plans

environment plans

life cycle management plans

long-term capital and maintenance financial forecast

maintenance standards

objectives, scope and expected benefits of plan

quality assurance procedures

risk management processes

specifications

vessel and machinery and equipment maintenance, cleaning and lifesaving appliances maintenance

Targets and milestones include one or more of the following:

agreed reporting requirements

completing key tasks and maintenance phases

measurement and achievement of set outcomes

progress reports

Contingency arrangements include one or more of the following:

budgetary constraints

competing work demands of contractors

environmental factors, such as time and weather

equipment and technology breakdown

industrial disputes

non-availability of resources and materials

unforeseen incidents

workplace hazards, risks and controls

Evaluation methods include one or more of the following:

checklists

cost data analysis

interviews

observation

review of quality assurance data

review of safety and planned maintenance systems


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least one occasion and include:

analysing current practice

applying relevant work health and safety (WHS)/occupational health and safety (OHS) requirements and work practices

attending to detail when completing documentation

documenting information

ensuring currency of relevant legislative and regulatory knowledge

estimating resource and time requirements

identifying potential barriers to implementing maintenance plan, analysing risks and establishing contingencies

making decisions

preparing appropriate reports on the outcomes of inspection and maintenance activities to ensure the seaworthiness of a vessel

preparing docking requirements including repair lists and survey requirements

preparing a detailed vessel maintenance plan that incorporates strategies addressing risk management, resource needs, monitoring and reporting arrangements, and quality assurance controls

providing high quality reports

sequencing maintenance activities logically, planning and documenting strategies to implement maintenance plans, setting goals and meeting time constraints

undertaking forecasting and scheduling.


Knowledge Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

beam theory and stress calculations

construction of double bottoms, ship’s hull, bulkheads, fore and aft ends, construction of tankers, bulk carriers and container vessels

construction, materials, layout and subdivision requirements of a typical vessel, including the freeboard and bulkhead deck, watertight compartments, weather tight compartments, the bulkhead of the vessel and the collision bulkhead

corrosion control measures including surface preparation, painting and antifouling

fire protection on ships

nature and causes of corrosion of marine surfaces and structures, and the available methods for its control

preservatives and finishes used in marine maintenance, and the related procedures and precautions to be taken for preparation, application and storage

principal features of the structure of a vessel

properties and application of materials used in vessel construction

relevant national and international legislation related to maintaining vessels

stresses imposed on vessels at sea

typical problems related to slipping, docking and maintaining vessels with appropriate action and solutions

vessel and machinery specifications, vessel design machinery design drawings, operational manuals, specifications, and electrical and control circuit diagrams

vessel planned maintenance system.