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Elements and Performance Criteria

  1. Verify maintenance requirements
  2. Establish maintenance systems
  3. Organise maintenance activities
  4. Supervise maintenance tasks
  5. 5
  6. Perform planned maintenance activities
  7. Perform breakdown maintenance
  8. Monitor, adjust and report on implementing the maintenance plan
  9. Carry out damage control procedures

Required Skills

Required Skills

Complete maintenance records

Implement safe and environmentally responsible work practices

Manage legislative compliance and compliance records

Plan and organise application of control techniques for hull damage

Plan and prepare for maintenance including isolating equipment

Read interpret and apply

manufacturer instructions including all WHSOHS requirements and safety data sheets SDSmaterial safety data sheets MSDS

operating and service manuals

Recognise damage to hull of small vessel and take appropriate action according to operating instructions

Recognise faulty equipment including

cooling water system corrosion

fuel oil contamination

lubricating oil contamination

Repair pipe work

Select and use correct tools and equipment for maintenance task

Service valves

Required Knowledge

Appropriate mathematical procedures for estimating and measuring including calculating time to complete tasks

Backflooding and downflooding

Causes of vibrations and undue wear in power transmission system

Construction layout and subdivision requirements of a typical vessel including freeboard and bulkhead deck watertight compartments weather tight compartments and bulkheads of vessel

Costs of material consumables and labour

Environmental protection requirements including safe disposal of waste material safe use and storage of chemicals and safe handling and storage of LPG

Environmental risks and hazards

Inspections to be undertaken on vessel hull during slipping or dry docking

Maintenance procedures and methodologies for

batteries

cooling water systems including treatment

fuel systems including contamination

heat exchangers

hull maintenance including use of sacrificial anodes

hydraulic systems

lifesaving appliances

lubricating oil systems including contamination

power transmission systems

steering systems

starter motors alternators and associated equipment

Material and stress characteristics in constructing a vessel

Methods of corrosion and how to prevent corrosion

Organisational requirements policies and procedures for organising maintenance programs

Principal features of structure of a vessel

Procedures for recording and reporting workplace information

Types of tools and equipment and procedures for their safe use and maintenance

Valve types and construction

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria the required skills and knowledge the range statement and the Assessment Guidelines for the Training Package

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements Performance Criteria Required Skills Required Knowledge and include

developing effective planning documents

providing high quality reports

attention to detail when completing documentation

Context of and specific resources for assessment

Performance is demonstrated consistently over time and in a suitable range of contexts

Resources for assessment include access to

industryapproved marine operations site where undertaking planned and breakdown maintenance of machinery machinery systems and structural components can be conducted

tools equipment and personal protective equipment currently used in industry

relevant regulatory and equipment documentation that impacts on work activities

range of relevant exercises case studies andor other simulated practical and knowledge assessments

appropriate range of relevant operational situations in the workplace

In both real and simulated environments access is required to

relevant and appropriate materials and equipment

applicable documentation including workplace procedures regulations codes of practice and operation manuals

Method of assessment

Practical assessment must occur in an

appropriately simulated workplace environment andor

appropriate range of situations in the workplace

A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate to this unit

direct observation of the candidate undertaking planned and breakdown maintenance of machinery machinery systems and structural components

direct observation of the candidate applying relevant WHSOHS requirements and work practices

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended

In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge

Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below.

Machinery, machinery systems and structural components may include:

Electrohydraulic steering gear

Engine and gearbox:

cooling systems

lubricating systems

Engine fuel systems

Gearbox

Hydraulic systems including steering gear

Pumps and pumping systems for bilge, fuel oil, freshwater and seawater systems

Refrigeration plant and its operation

Refrigeration system components

Steering gear

Transmission systems from engine output shaft to propeller

Two- and four-stroke diesel engines

Special requirements for maintenance may include:

Asbestos awareness

Awareness of confined and restricted space operations

Dry docking

Handling refrigerant gas within regulatory requirements

Maintenance tasks may include:

Cleaning:

coolers

filters

Greasing

Maintaining:

emergency equipment

firefighting and lifesaving equipment

Oiling

Oily water separator

Overhauling and repairing pumps

Scheduled survey inspections

Topping up oils

Consumables and equipment may include:

Cleaning chemicals

Coolants

Hand and power tools

Oils and grease

Refrigerant gas

Replacement parts

Test equipment

Emergency equipment may include:

Communication equipment

Emergency lighting

Firefighting equipment

First aid provisions

Lifesaving equipment

Nature of breakdown may include:

Cooling water system failure

Engine failure

Exhaust systems

Fuel system failure

Gearbox failure

Loss of control systems

Lubricating systems failure

Power plant failure

Propeller and shafting arrangements

Pumping systems failure

Refrigeration plant and its operation

Steering gear failure

Restrictions applied to operations may include:

Stopping or slowing main engine

Switching to emergency power

Reports may include:

Incident reports

Maintenance log

Reports required under planned maintenance system

Survey reports