Certificate IV in Engineering

This qualification covers the skills and knowledge required for employment as a Higher Engineering Tradesperson or a Special Class Engineering Tradesperson (Mechanical) - Level II, Special Class Engineering Tradesperson (Fabrication) - Level II, Special Class Engineering Tradesperson (Electrical/Electronic) - Level II within the metal, engineering, manufacturing and associated industries or at equivalent levels in other industries where Engineering Tradespersons work.

The qualification has been specifically developed to be delivered to people who are existing engineering tradespersons or delivered to apprentices in an Engineering Trade who choose to study at a higher level during their apprenticeship. The qualification packaging has been developed on an assumption that competency will be developed through an integrated combination of on and off-the-job learning strategies such as those delivered through a formal apprenticeship. The qualification may also be achieved through formal skills recognition assessment processes.

Job roles/employment outcomes

The Certificate IV in Engineering specifies the competencies required for employment as a Higher Engineering Tradesperson or a Special Class Engineering Tradesperson - Level II in mechanical, electrical/electronic or fabrication trade disciplines. The job role involves application of additional skills in the learner's trade or cross skills from other trades. Job roles may include the design, assembly, manufacture, installation, modification, testing, fault finding, commissioning, maintenance and service of equipment and machinery, the fabrication of structures and assemblies, manufacture of sheet metal work, as well as use of relevant machinery, equipment and joining techniques. Machinery and equipment can include fluid power systems, stationary and mobile equipment, instruments, refrigeration, and the use of computer controlled machine tools.

Employment outcomes related to this qualification are found in a wide variety of manufacturing and engineering related sectors as well as Higher Engineering Tradesperson or a Special Class Engineering Tradesperson - Level II related roles in other industries.

This qualification is designed to provide an industry recognised skills profile related to trade work as a Higher Engineering Tradesperson or a Special Class Engineering Tradesperson - Level II. Skills development would be undertaken through post-apprenticeship training or as part of an Australian Apprenticeship arrangement where the mix of on and off-the-job training would be specified in the Training Plan associated with the Contract of Training between the employer and apprentice.

Assessment of some units of competency must, where indicated, include evidence of the candidate's performance in a productive work environment where there is a sufficient range of appropriate tasks and materials to cover the scope of application of those units. All outcomes must reflect the standard of performance inherent in the job.

Occupational titles at the enterprise level covered by this qualification may vary and include special class engineering tradesperson - mechanical, fabrication or electrical/electronic, special class mechanical tradesperson, fitter and turner, fitter and machinist, maintenance fitter, diesel fitter, plant mechanic, 1st class machinist, special class metal fabrication tradesperson, boilermaker, sheet metal worker, welder, moulder, foundry tradesperson, patternmaker, or special class electrical fitter, electrical mechanic, electrical fitter/mechanic, electrician, refrigeration mechanic and radio tradesperson


Subjects

Packaging Rules

The minimum requirements for achievement of the Certificate IV in Engineering are:

completion of all core units of competency listed below, and

completion of units from the Group A Specialisation electives listed below to the value of at least 12 points, and

completion of Group B electives listed below to bring the total value to at least 109 points.

Points associated with prerequisites count towards the total (refer to units and prerequisites listing in Appendix 2, Volume 1).

Appropriate Group B elective units to the value of 22 points may be chosen from other endorsed Training Packages and accredited courses where those units are available for inclusion at Certificate IV. Note that the elective units listed below include all of the units that are approved for selection from the MEM Training Package for use in this qualification. This meets the NQC requirement that one sixth of the total units must be able to be selected from other qualifications in the same Training Package.

Registered Training Organisations must seek a determination from Manufacturing Skills Australia in respect of the allocation of points values for units of competency drawn from other Training Packages or accredited courses.

Additional qualification descriptors

The following additional descriptors are approved for use with this qualification:

Refrigeration and Air Conditioning; Casting and Moulding; CNC programming; Fluid Power; Heavy Fabrication; Instrumentation; Maintenance; Marine Electronics; Mechatronics; Patternmaking; Robotics; Toolmaking; Welding, Watch and Clock Service and Repair.

Core Units

select all of the units from this list

Unit code

Unit title

add topic MEM12023A

Perform engineering measurements

add topic MEM12024A

Perform computations

add topic MEM13014A

Apply principles of occupational health and safety in the work environment

add topic MEM14004A

Plan to undertake a routine task

add topic MEM14005A

Plan a complete activity

add topic MEM15024A

Apply quality procedures

add topic MEM15002A

Apply quality systems

add topic MEM16006A

Organise and communicate information

add topic MEM16007A

Work with others in a manufacturing, engineering or related environment

add topic MEM16008A

Interact with computing technology

add topic MEM17003A

Assist in the provision of on the job training

add topic MSAENV272B

Participate in environmentally sustainable work practices

Electives

Group A- Specialisation units

select units from this list to a value of at least 12 points and up to a maximum of 109 points

Unit code

Unit title

P

add topic MEM04020A

Supervise individual ferrous melting and casting operation

4

add topic MEM04021A

Supervise individual non ferrous melting and casting operation

4

add topic MEM04022A

Examine appropriateness of methoding for mould design

4

add topic MEM04023A

Undertake prescribed tests on foundry related materials

4

add topic MEM05024B

Perform welding supervision

12

add topic MEM05025C

Perform welding/fabrication inspection

12

add topic MEM05026C

Apply welding principles

4

add topic MEM05042B

Perform welds to code standards using flux core arc welding process

6

add topic MEM05043B

Perform welds to code standards using gas metal arc welding process

6

add topic MEM05044B

Perform welds to code standards using gas tungsten arc welding process

6

add topic MEM05045B

Perform pipe welds to code standards using manual metal arc welding process

6

add topic MEM05046B

Perform welds to code standards using manual metal arc welding process

6

add topic MEM05053A

Set and edit computer controlled thermal cutting machines

4

add topic MEM05054A

Write basic NC/CNC programs for thermal cutting machines

4

add topic MEM07016C

Set and edit computer controlled machines/processes

4

add topic MEM07018C

Write basic NC/CNC programs

4

add topic MEM07019C

Program NC/CNC machining centre

2

add topic MEM07020C

Program multiple spindle and/or multiple axis NC/CNC machining centre

2

add topic MEM07022C

Program CNC wire cut machines

2

add topic MEM07023C

Program and set up CNC manufacturing cell

6

add topic MEM07039A

Write programs for industrial robots

4

add topic MEM09004B

Perform electrical/electronic detail drafting

8

add topic MEM09006B

Perform advanced engineering detail drafting

4

add topic MEM09007B

Perform advanced mechanical detail drafting

4

add topic MEM09008B

Perform advanced structural detail drafting

4

add topic MEM09009C

Create 2D drawings using computer aided design system

8

add topic MEM09010C

Create 3D models using computer aided design system

4

add topic MEM09023A

Create 3D code files using computer aided manufacturing system

6

add topic MEM10007C

Modify control systems

6

add topic MEM10008B

Undertake commissioning procedures for plant and/or equipment

4

add topic MEM12003B

Perform precision mechanical measurement

2

add topic MEM12004B

Perform precision electrical/electronic measurement

4

add topic MEM12005B

Calibrate measuring equipment

6

add topic MEM12025A

Use graphical techniques and perform simple statistical computations

2

add topic MEM14001B

Schedule material deliveries

8

add topic MEM14002B

Undertake basic process planning

8

add topic MEM14003B

Undertake basic production scheduling

8

add topic MEM15007B

Conduct product and/or process capability studies

6

add topic MEM15008B

Perform advanced statistical quality control

2

add topic MEM15010B

Perform laboratory procedures

8

add topic MEM15011B

Exercise external quality assurance

6

add topic MEM15012B

Maintain/supervise application of quality procedures

4

add topic MEM15015B

Examine trading practices

5

add topic MEM15016B

Inspect pre-packed articles

8

add topic MEM15017B

Use and maintain reference standards

3

add topic MEM15018B

Investigate consumer complaints

6

add topic MEM15019B

Conduct a field inspection

12

add topic MEM15020C

Perform verification/certification or in-service inspection

12

add topic MEM15021C

Conduct audits of servicing licensees and public weighbridge licensees

4

add topic MEM15022B

Verify reference standards

8

add topic MEM16001B

Give formal presentations and take part in meetings

2

add topic MEM16003B

Provide advanced customer service

2

add topic MEM16009A

Research and analyse engineering information

2

add topic MEM16010A

Write reports

2

add topic MEM16011A

Communicate with individuals and small groups

2

add topic MEM16012A

Interpret technical specifications and manuals

4

add topic MEM16013A

Operate in a self-directed team

2

add topic MEM16014A

Report technical information

2

add topic MEM17001B

Assist in development and deliver training in the workplace

2

add topic MEM17002B

Conduct workplace assessment

2

add topic MEM18010C

Perform equipment condition monitoring and recording

4

add topic MEM18011C

Shut down and isolate machines/equipment

2

add topic MEM18016B

Analyse plant and equipment condition monitoring results

4

add topic MEM18017C

Modify mechanical systems and equipment

8

add topic MEM18019B

Maintain pneumatic systems

4

add topic MEM18021B

Maintain hydraulic systems

4

add topic MEM18022B

Maintain fluid power controls

8

add topic MEM18023B

Modify fluid power system operation

8

add topic MEM18049C

Disconnect/reconnect fixed wired equipment up to 1000 volts a.c./1500 volts d.c.

3

add topic MEM18050C

Disconnect/reconnect fixed wired equipment over 1000 volts a.c./1500 volts d.c.

3

add topic MEM18051B

Fault find and repair/rectify complex electrical circuits

6

add topic MEM18053B

Modify fluid power control systems

6

add topic MEM18054B

Fault find, test and calibrate instrumentation systems and equipment

8

add topic MEM18056B

Diagnose and repair analog equipment and components

10

add topic MEM18058C

Modify electronic equipment

4

add topic MEM18059B

Modify electronic systems

4

add topic MEM18060B

Maintain, repair control instrumentation - single and multiple loop control systems

8

add topic MEM18061B

Maintain/calibrate complex control systems

8

add topic MEM18062B

Install, maintain and calibrate instrumentation sensors, transmitters and final control elements

8

add topic MEM18065B

Diagnose and repair digital equipment and components

10

add topic MEM18066B

Diagnose and repair microprocessor-based equipment

6

add topic MEM18067B

Tune control loops - multi controller or multi element systems

6

add topic MEM18069B

Maintain, repair instrumentation process control analysers

6

add topic MEM18070C

Modify complex electrical circuits and systems

6

add topic MEM18073A

Perform advanced equipment testing and diagnostics on mobile plant and equipment

8

add topic MEM18091B

Maintain and repair multi stage, cascade and/or ultra-cold industrial refrigeration systems

4

add topic MEM18092B

Maintain and repair commercial and/or industrial refrigeration and/or air conditioning controls

6

add topic MEM18093B

Maintain and repair integrated industrial refrigeration and/or large air handling system controls

8

add topic MEM19008B

Prepare jewellery designs

6

add topic MEM19013B

Produce jewellery metal masters

4

add topic MEM19018B

Repair jewellery items

6

add topic MEM19022B

Perform precision micro-mechanism diagnosis and servicing

6

add topic MEM20008A

Develop and implement a masterkey system

6

add topic MEM20011A

Service and repair fire and security containers

6

add topic MEM20012A

Service and repair mechanical automotive locking systems

4

add topic MEM20013A

Service automotive transponder systems

2

add topic MEM21018A

Service clock escapements and oscillating systems

4

add topic MEM21019A

Service and repair clock striking mechanisms

4

add topic MEM21020A

Service and repair clock chiming mechanisms

6

add topic MEM21021A

Restore clockwork mechanisms

6

add topic MEM21022A

Manufacture watch and clock components

6

add topic MEM21023A

Plan, set up and operate horological workshop or service centre

4

add topic MEM24002B

Perform penetrant testing

4

add topic MEM24004B

Perform magnetic particle testing

4

add topic MEM24006B

Perform eddy current testing

6

add topic MEM24008B

Perform ultrasonic testing

6

add topic MEM24010B

Perform radiographic testing

6

add topic MEM24011B

Establish non-destructive tests

12

add topic MEM24012C

Apply metallurgy principles

4

add topic MEM25008B

Repair marine vessel surfaces and structures

4

add topic MEM25013B

Produce three-dimensional plugs/moulds

12

add topic MEM30012A

Apply mathematical techniques in a manufacturing, engineering or related environment

4

add topic MEM30025A

Analyse a simple electrical system circuit

4

add topic MSATCM304A

Interpret binary phase diagrams

4

Group B - elective units

select units from this group to bring the total value of Group A and B units to 109 points, including any prerequisites.

Unit code

Unit title

P

add topic AURV225908A

Carry out panel repairs

4

add topic BSBOHS502A

Participate in the management of the OHS information and data systems

2

add topic BSBOHS601A

Develop a systematic approach to managing OHS

4

add topic BSBOHS602A

Develop OHS information and data analysis and reporting and recording processes

2

add topic BSBOHS603A

Analyse and evaluate OHS risk

4

add topic ICTTC136B

Install, maintain and modify customer premises communications cabling: ACA Restricted Rule

6

add topic ICTTC137B

Install, maintain and modify customer premises communications cabling: ACA Open Rule

6

add topic MEA405A

Repair/modify aircraft composite material structure/components

4

add topic MEM03001B

Perform manual production assembly

4

add topic MEM03002B

Perform precision assembly

4

add topic MEM03003B

Perform sheet and plate assembly

4

add topic MEM03004B

Perform electronic/electrical assembly (production)

8

add topic MEM03005B

Rework and repair (electrical/electronic production)

8

add topic MEM03006B

Set assembly stations

2

add topic MEM04001B

Operate melting furnaces

4

add topic MEM04002B

Perform gravity die casting

2

add topic MEM04003B

Operate pressure die casting machine

4

add topic MEM04004B

Prepare and mix sand for metal moulding

4

add topic MEM04005C

Produce moulds and cores by hand (jobbing)

16

add topic MEM04006B

Operate sand moulding and core making machines

8

add topic MEM04007B

Pour molten metal

4

add topic MEM04008B

Fettle and trim metal castings/forgings

4

add topic MEM04010B

Develop and manufacture wood patterns

20

add topic MEM04011B

Produce polymer patterns

8

add topic MEM04012B

Assemble plated patterns

8

add topic MEM04013B

Develop and manufacture polystyrene patterns

2

add topic MEM04014B

Develop and manufacture production patterns

8

add topic MEM04015B

Develop and manufacture vacuum forming moulds and associated equipment

6

add topic MEM04016C

Develop and manufacture precision models

6

add topic MEM04017B

Develop and manufacture gear, conveyor screw and propeller patterns

4

add topic MEM04018B

Perform general woodworking machine operations

4

add topic MEM04019B

Perform refractory installation and repair

4

add topic MEM05001B

Perform manual soldering/desoldering - electrical/electronic components

4

add topic MEM05002B

Perform high reliability soldering and desoldering

4

add topic MEM05003B

Perform soft soldering

2

add topic MEM05004C

Perform routine oxy acetylene welding


Subject lists

Certificate IV in Engineering
Units: BSBWOR401A, BSBWOR402A, MEM12023A, MEM12024A, MEM13014A, MEM14004A, MEM14005A, MEM15024A, MEM15002A, MEM16006A, MEM16007A, MEM16008A, MEM17003A, MSAENV272B

Pathways...

    Pathways into the qualification

    While there is no qualification entry requirement, it is assumed that the learner is either already a tradesperson with access to structured on and off-the-job training, or is an apprentice under an Australian Apprenticeship arrangement where the mix of on and off-the-job training would be specified in the Training Plan associated with the Contract of Training between the employer and apprentice.

    This qualification may be accessed by direct entry. Credit for relevant units of competency achieved should be granted towards this qualification for those who have completed MEM30205 Certificate III in Engineering - Mechanical Trade, MEM30305 Certificate III in Engineering - Fabrication Trade, MEM30405 Certificate III in Engineering - Electrical/Electronic Trade, MEM30605 Certificate III in Jewellery Manufacture, MEM30705 Certificate III in Marine Craft Construction, MEM30805 Certificate III in Locksmithing, MEM31010 Certificate III in Watch and Clock Service and Repair, or other relevant qualifications.

    Pathways from the qualification

    Further training pathways from this qualification include MEM50105 Diploma of Engineering - Advanced Trade or other relevant qualifications.

    Additional qualification advice

    An additional descriptor may be added to this qualification title to illustrate a particular skills profile.

    This could be achieved by adding a pathway descriptor or sentence below the formal title of the qualification. Note that no changes may be made to the qualification title and the use of one of these descriptors to a qualification does not change the qualification's formal title or unique national code.

    There are no specific requirements associated with the use of these descriptors other than their use should reflect the nature of the choice of units of competency in the qualification and must be consistent with the work role of a Higher Engineering Tradesperson or a Special Class Engineering Tradesperson - Level II.

    Reference to other occupational or functional pathways consistent with the role of a Higher Engineering Tradesperson or a Special Class Engineering Tradesperson - Level II may be included on any qualification statement that is issued.

    Competitive Manufacturing qualifications are available for employees at this level who already possess trade and other technical skills and who require additional manufacturing practice skills above those available in this qualification.

    Licensing considerations

    If appropriate electives are undertaken as part of a contract of training recognised by licensing authorities, then this qualification can be used as the basis for an application in each state and territory for a license to practise as an electrician. It can also be used to satisfy regulations regarding refrigeration and air conditioning work. Local regulations should be checked for details.


Entry Requirements

Not Applicable


Licensing Information

Refer to Pathways Information


Employability Skills

QUALIFICATION SUMMARY

Employability Skill

Industry/enterprise requirements for this qualification include:

Communication

Read, interpret, follow and communicate information on written job instructions, specifications, standard operating procedures, charts, lists, drawings and other applicable reference documents

Produce sketches, diagrams, charts or graphs

Check and clarify trade related information

Provide clear and precise information to others including trade team members, apprentices, production employees

Recognise and use common engineering terminology and symbols

Liaise with appropriate authorities

Teamwork

Work alone or as part of a trade team

Contribute to a group effort in order to plan and carry out work

Identify work roles, communicate and cooperate with others

Problem-solving

Undertake numerical operations, geometry and calculations/ formulae (including addition, subtraction, multiplication, division, fractions and decimals, percentages and proportions, simple ratios and averages)

Use advanced measuring techniques

Inspect quality of own or other employee's work

Assess operation and condition of equipment against specifications or manufacturer's requirements

Analyse information from drawings, production data, manuals and reports from other employees to improve equipment performance

Use diagnostic skills and tests to identify and determine causes of faults, including interpretation of in-built fault indicators and error codes

Develop, implement and evaluate solutions to problems

Translate designs into practical outcomes

Initiative and enterprise

Be capable of applying the competency in new and different situations and contexts

Identify actual and foreseeable workplace hazards during course of work

Implement OHS risk management procedures

Modify work plan to overcome unforeseen difficulties or developments that occur as work progresses

Participate in improvement procedures including process, quality and internal/external customer/supplier relationships

Economise material and energy use and minimise waste

Planning and organising

Plan, prioritise and sequence maintenance and repair operations to ensure completion of activities within schedules and with minimal disruption to scheduled production

Plan allocation of work to others including apprentices, trades assistants to ensure efficiency and safety

Organise and analyse information relevant to work

Set up jobs prior to commencement of work including selection of appropriate tools, equipment and materials and adjustment of equipment

Self-management

Carry out work safely and in accordance with company policy and procedures, manufacturer's recommendations, environmental and other legislative requirements

Monitor performance of own and other's work to ensure customer satisfaction, efficiency and sustainability

Take responsibility for own work outcomes

Apply techniques, procedures, tools and equipment for compliance with site or manufacturers' specifications.

Learning

Check and clarify task related information with appropriate personnel or technical adviser

Identify internal or external customer requirements with respect to the work to be performed

Assess and modify own work practices

Use workshop and equipment manuals, online help, and other reference materials such as catalogues/lists as required

Maintain current knowledge of applicable standards, legislation, environmental and other codes of practice and product/process developments

Assist with on the job training and assessment

Technology

Select, set up and use appropriate tools, equipment, materials and machines

Select and use appropriate measuring and testing devices to ensure compliance with tolerances and other specifications

Navigate technology to access /input /store/retrieve/save and produce information/data using appropriate software applications

Apply knowledge of appropriate engineering principles, techniques, procedures, diagnostic methods, tools and equipment to achieve the required outcome

Check equipment and instruments for accuracy

Improve efficiency of machines and equipment in order to minimise waste