Subjects
To be awarded the MSM40116 Certificate IV in Process Manufacturing competency must be achieved in a total of twenty-six (26) units of competency. five (5) core units of competency twenty-one (21) elective units of competency, as specified below: a minimum of four (4) units from Group A the balance of units, to a maximum of seventeen (17) may be selected from Groups A, B and C (with a maximum of eleven (11) units from Group C). Note: Up to nine (9) elective units may be selected from this Training Package, other endorsed Training Packages and accredited courses, as specified below. Note: Where prerequisite units are identified they must be counted in the total number of units required for achievement of the qualification. | ||
Core units | ||
Unit code | Unit title | |
Participate in environmentally sustainable work practices | ||
Achieve work outcomes | ||
Process and record information | ||
Work safely | ||
Apply quality standards | ||
ELECTIVE UNITS Group A Elective units | ||
Unit code | Unit title | Prerequisites |
Perform basic statistical quality control | ||
Perform chemical tests and procedures | ||
Implement and monitor environmentally sustainable work practices | ||
Optimise process/plant area | ||
Trial new process or product | ||
Coordinate permit process | ||
Develop and monitor quality systems | ||
Coordinate maintenance | ||
Identify problems in fluid power system | ||
Identify problems in electronic control systems | ||
Contribute to WHS management system | ||
Assess risk | ||
Ensure process improvements are sustained | ||
Facilitate change in an organisation implementing competitive systems and practices | ||
Facilitate implementation of competitive systems and practices | ||
Lead team culture improvement | ||
Facilitate a Just in Time system | ||
Improve cost factors in work practices | ||
Facilitate and improve implementation of 5S | ||
Facilitate breakthrough improvements | ||
Mistake proof an operational process | ||
Undertake process capability improvements | ||
Apply statistics to operational processes | ||
Facilitate the use of planning software systems in a work area or team | ||
Undertake proactive maintenance analyses | ||
Assist in implementing a proactive maintenance strategy | ||
Develop first aid procedures and manage resources | ||
Audit incident preparedness and established response systems | ||
Coordinate incident response | ||
Develop and maintain community relationships | ||
Conduct and assess incident exercises | ||
Develop incident containment tactics | ||
Monitor legal compliance obligations during incidents | ||
Respond to abnormal process situations | ||
Operate complex control systems | ||
Monitor remote production facilities | ||
Manage plant shutdown and restart | ||
Manage wells and gathering systems | ||
Commission wells and gathering systems | ||
Solve colour problems | ||
Monitor and operate tailings management facilities | ||
Develop plant documentation | ||
Minimise environmental impact of process | ||
Coordinate pipeline projects | ||
Commission/recommission plant | ||
Decommission plant | ||
Plan plant preparation and isolation | ||
Participate in HAZOP studies | ||
Trial a new die/tool | ||
Trial a new, advanced or complex mould | ||
Predict polymer properties and characteristics | ||
Set advanced or complex dies | ||
Test fibre-composites materials and laminates | ||
Mould chemical resistant and/or fire retardant fibre-composites | PMBPROD347B OR | |
Repair damaged fibre-composites structures | ||
Diagnose production equipment problems | ||
Design and prepare models, moulds and dies | ||
Undertake simple refractory design | ||
Analyse refractory failures | ||
Manage simple projects | ||
A maximum of two (2) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are packaged in a Certificate IV or Diploma. | ||
Group B Elective units | ||
Unit code | Unit title | Prerequisites |
Perform manual production assembly | ||
Set assembly stations | ||
Interpret technical drawing | ||
Produce basic engineering detail drawings | ||
Pick and process order | ||
Perform production packaging | ||
Administer inventory procedures | ||
Perform engineering measurements | ||
Perform basic statistical quality control | ||
Use improvement processes in team activities | ||
Perform inspection | ||
Perform basic tests | ||
Treat corrosion | ||
Organise on site work | ||
Issue work permits | ||
Identify and apply process improvements | ||
Apply HACCP to the workplace | ||
Identify equipment faults | ||
Maintain and organise workplace records | ||
Contribute to the development of plant documentation | ||
Develop and adjust a production schedule | ||
Provide coaching/mentoring in the workplace | ||
Facilitate a team | ||
Use structured problem solving tools | ||
Facilitate the implementation of WHS for a work group | ||
Set a die | ||
Produce composites using hand lamination | ||
Produce composites using chopper/gun depositor | ||
Use materials and process knowledge to solve problems | ||
Provide work skill instruction | ||
Group B units may also be chosen from the Group A and Group B units in the PMA and PMB Certificates III and Group A and Group B1 units in the PMC Certificate III. A maximum of four (4) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are packaged in a Certificate III or IV. | ||
Group C Elective units | ||
Unit code | Unit title | Prerequisites |
Cut materials with a hand-held chainsaw | ||
Provide first aid | ||
Coordinate work of team/section | ||
Work safely with industrial chemicals and materials | ||
Organise and communicate information | ||
Work with others in a manufacturing, engineering or related environment | ||
Interact with computing technology | ||
Use hand tools | ||
Use power tools/hand held operations | ||
Identify and minimise environmental hazards | ||
Use equipment | ||
Make measurements | ||
Perform tasks to support production | ||
Operate equipment | ||
Cut polymer materials | ||
Fabricate polymer materials | ||
Use enterprise computers or data systems | ||
Layout and cut materials | ||
Work in accordance with an issued permit | ||
Monitor and control work permits | ||
Observe permit work | ||
Enter confined space | ||
Apply workplace context to own job | ||
Clean workplace or equipment | ||
Work in a team | ||
Achieve work outcomes | ||
Pack products or materials | ||
Transfer loads | ||
Monitor process operations | ||
Undertake minor maintenance | ||
Handle goods | ||
Manage conflict at work | ||
Participate in continuous improvement | ||
Sample and test materials and product | ||
Follow WHS procedures | ||
Follow emergency response procedures | ||
Conduct hazard analysis | ||
Control minor incidents | ||
Undertake first response to non-fire incidents | ||
Undertake first response to fire incidents | ||
Operate breathing apparatus | ||
Gas test atmospheres | ||
Control the risks of falls | ||
Sustain process improvements | ||
Apply quick changeover procedures | ||
Apply Just in Time (JIT) procedures | ||
Apply cost factors to work practices | ||
Apply 5S procedures | ||
Monitor process capability | ||
Apply quality standards | ||
Use planning software systems in operations | ||
Undertake root cause analysis | ||
Interpret process plant schematics | ||
Shift materials safely by hand | ||
Hand lay up composites | ||
Operate resin-glass depositor equipment | ||
Operate a forklift | ||
Group C units may also be chosen from the Group C units in the PMA and PMB Certificates III and Group B2 units in the PMC Certificate III. A maximum of three (3) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where they are packaged in a Certificate II, III or IV. |