Subjects

To be awarded the add topic MSM40116 Certificate IV in Process Manufacturing competency must be achieved in a total of twenty-six (26) units of competency.

five (5) core units of competency

twenty-one (21) elective units of competency, as specified below:

a minimum of four (4) units from Group A

the balance of units, to a maximum of seventeen (17) may be selected from Groups A, B and C (with a maximum of eleven (11) units from Group C).

Note: Up to nine (9) elective units may be selected from this Training Package, other endorsed Training Packages and accredited courses, as specified below.

Note: Where prerequisite units are identified they must be counted in the total number of units required for achievement of the qualification.

Core units

Unit code

Unit title

add topic MSMENV272

Participate in environmentally sustainable work practices

add topic MSMSUP200

Achieve work outcomes

add topic MSMSUP210

Process and record information

add topic MSMWHS200

Work safely

add topic MSS402051A

Apply quality standards

ELECTIVE UNITS

Group A Elective units

Unit code

Unit title

Prerequisites

add topic MEM15001B

Perform basic statistical quality control

add topic MSL974003

Perform chemical tests and procedures

add topic MSMENV472

Implement and monitor environmentally sustainable work practices

add topic MSMOPS400

Optimise process/plant area

add topic MSMOPS401

Trial new process or product

add topic MSMPER400

Coordinate permit process

add topic MSMPER300

add topic MSMSUP400

Develop and monitor quality systems

add topic MSMSUP404

Coordinate maintenance

add topic MSMSUP405

Identify problems in fluid power system

add topic MSMSUP406

Identify problems in electronic control systems

add topic MSMWHS400

Contribute to WHS management system

add topic MSMWHS401

Assess risk

add topic MSS403002A

Ensure process improvements are sustained

add topic MSS403010A

Facilitate change in an organisation implementing competitive systems and practices

add topic MSS403011A

Facilitate implementation of competitive systems and practices

add topic MSS403013A

Lead team culture improvement

add topic MSS403021A

Facilitate a Just in Time system

add topic MSS403030A

Improve cost factors in work practices

add topic MSS403040A

Facilitate and improve implementation of 5S

add topic MSS403041A

Facilitate breakthrough improvements

add topic MSS403051A

Mistake proof an operational process

add topic MSS404050A

Undertake process capability improvements

add topic MSS404052A

add topic MSS404052A

Apply statistics to operational processes

add topic MSS404060A

Facilitate the use of planning software systems in a work area or team

add topic MSS404081A

Undertake proactive maintenance analyses

add topic MSS404082A

Assist in implementing a proactive maintenance strategy

add topic PMAWHS420

Develop first aid procedures and manage resources

add topic PMAOMIR407

Audit incident preparedness and established response systems

add topic PMAOMIR418

Coordinate incident response

add topic PMAOMIR424

Develop and maintain community relationships

add topic PMAOMIR430

Conduct and assess incident exercises

add topic PMAOMIR444

Develop incident containment tactics

add topic PMAOMIR449

Monitor legal compliance obligations during incidents

add topic PMAOPS402

Respond to abnormal process situations

add topic PMAOPS405A

Operate complex control systems

add topic PMAOPS410

Monitor remote production facilities

add topic PMAOPS411

Manage plant shutdown and restart

add topic PMAOPS433

Manage wells and gathering systems

add topic PMAOPS434

Commission wells and gathering systems

add topic PMAOPS450

Solve colour problems

add topic PMAOPS460

Monitor and operate tailings management facilities

add topic PMASUP410

Develop plant documentation

add topic PMASUP420

Minimise environmental impact of process

add topic PMASUP432

Coordinate pipeline projects

add topic PMASUP440

Commission/recommission plant

add topic PMASUP441

Decommission plant

add topic PMASUP444

Plan plant preparation and isolation

add topic PMASUP445

Participate in HAZOP studies

add topic PMAOPS280

add topic PMBPROD430B

Trial a new die/tool

add topic PMBPROD431B

Trial a new, advanced or complex mould

add topic PMBTECH401B

Predict polymer properties and characteristics

add topic PMBTECH301B

add topic PMBTECH402B

Set advanced or complex dies

add topic PMBPREP304C

add topic PMBTECH403B

Test fibre-composites materials and laminates

add topic PMBTECH404B

Mould chemical resistant and/or fire retardant fibre-composites

add topic PMBPROD347B OR

add topic PMBPROD380B

add topic PMBTECH405B

Repair damaged fibre-composites structures

add topic PMBTECH406A

Diagnose production equipment problems

add topic PMC554020D

Design and prepare models, moulds and dies

add topic PMC554090B

Undertake simple refractory design

add topic PMC554091B

Analyse refractory failures

add topic PSPPM402B

Manage simple projects

A maximum of two (2) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are packaged in a Certificate IV or Diploma.

Group B Elective units

Unit code

Unit title

Prerequisites

add topic MEM03001B

Perform manual production assembly

add topic MEM03006B

Set assembly stations

add topic MEM09002B

Interpret technical drawing

add topic MEM09204A

Produce basic engineering detail drawings

add topic MEM09002B

add topic MEM11005B

Pick and process order

add topic MEM11006B

Perform production packaging

add topic MEM11007B

Administer inventory procedures

add topic MEM12023A

Perform engineering measurements

add topic MEM15001B

Perform basic statistical quality control

add topic MEM15003B

Use improvement processes in team activities

add topic MEM15004B

Perform inspection

add topic MSL973001

Perform basic tests

add topic MSMOPS301

Treat corrosion

add topic MSMOPS363

Organise on site work

add topic MSMPER300

Issue work permits

add topic MSMWHS201

add topic MSMSUP300

Identify and apply process improvements

add topic MSMSUP301

Apply HACCP to the workplace

add topic MSMSUP303

Identify equipment faults

add topic MSMSUP309

Maintain and organise workplace records

add topic MSMSUP310

Contribute to the development of plant documentation

add topic MSMSUP330

Develop and adjust a production schedule

add topic MSMSUP382

Provide coaching/mentoring in the workplace

add topic MSMSUP383

Facilitate a team

add topic MSMSUP390

Use structured problem solving tools

add topic MSMWHS300

Facilitate the implementation of WHS for a work group

add topic PMBPREP304C

Set a die

add topic PMBPROD347B

Produce composites using hand lamination

add topic PMBPROD247C

add topic PMBPROD380B

Produce composites using chopper/gun depositor

add topic PMBPROD280B

add topic PMBTECH301B

Use materials and process knowledge to solve problems

add topic TAEDEL301

Provide work skill instruction

Group B units may also be chosen from the Group A and Group B units in the PMA and PMB Certificates III and Group A and Group B1 units in the PMC Certificate III.

A maximum of four (4) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are packaged in a Certificate III or IV.

Group C Elective units

Unit code

Unit title

Prerequisites

add topic FWPCOT2238

Cut materials with a hand-held chainsaw

add topic HLTAID003

Provide first aid

add topic LMTGN2008B

Coordinate work of team/section

add topic MEM13003B

Work safely with industrial chemicals and materials

add topic MEM16006A

Organise and communicate information

add topic MEM16007A

Work with others in a manufacturing, engineering or related environment

add topic MEM16008A

Interact with computing technology

add topic MEM18001C

Use hand tools

add topic MEM18002B

Use power tools/hand held operations

add topic MSMENV172

Identify and minimise environmental hazards

add topic MSMOPS100

Use equipment

add topic MSMOPS101

Make measurements

add topic MSMOPS102

Perform tasks to support production

add topic MSMOPS200

Operate equipment

add topic MSMOPS201

Cut polymer materials

add topic MSMOPS202

Fabricate polymer materials

add topic MSMOPS212

Use enterprise computers or data systems

add topic MSMOPS244

Layout and cut materials

add topic MSMPER200

Work in accordance with an issued permit

add topic MSMPER201

Monitor and control work permits

add topic MSMPER202

Observe permit work

add topic MSMPER205

Enter confined space

add topic MSMPER200

add topic MSMSUP100

Apply workplace context to own job

add topic MSMSUP101

Clean workplace or equipment

add topic MSMSUP106

Work in a team

add topic MSMSUP200

Achieve work outcomes

add topic MSMSUP204

Pack products or materials

add topic MSMSUP205

Transfer loads

add topic MSMSUP230

Monitor process operations

add topic MSMSUP240

Undertake minor maintenance

add topic MSMSUP273

Handle goods

add topic MSMSUP280

Manage conflict at work

add topic MSMSUP291

Participate in continuous improvement

add topic MSMSUP292

Sample and test materials and product

add topic MSMWHS100

Follow WHS procedures

add topic MSMWHS110

Follow emergency response procedures

add topic MSMWHS201

Conduct hazard analysis

add topic MSMWHS205

Control minor incidents

add topic MSMWHS210

Undertake first response to non-fire incidents

add topic MSMWHS212

Undertake first response to fire incidents

add topic MSMWHS216

Operate breathing apparatus

add topic MSMWHS217

Gas test atmospheres

add topic MSMWHS218

Control the risks of falls

add topic MSS402002A

Sustain process improvements

add topic MSS402020A

Apply quick changeover procedures

add topic MSS402021A

Apply Just in Time (JIT) procedures

add topic MSS402030A

Apply cost factors to work practices

add topic MSS402040A

Apply 5S procedures

add topic MSS402050A

Monitor process capability

add topic MSS402051A

Apply quality standards

add topic MSS402060A

Use planning software systems in operations

add topic MSS402080A

Undertake root cause analysis

add topic PMAOPS280

Interpret process plant schematics

add topic PMBHAN103C

Shift materials safely by hand

add topic PMBPROD247C

Hand lay up composites

add topic PMBPROD280B

Operate resin-glass depositor equipment

add topic TLID2010

Operate a forklift

Group C units may also be chosen from the Group C units in the PMA and PMB Certificates III and Group B2 units in the PMC Certificate III.

A maximum of three (3) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where they are packaged in a Certificate II, III or IV.


Entry Requirements

There are no entry requirements for this qualification.