AMPX207
Vacuum pack product


Application

This unit describes the skills and knowledge required to pack meat products using vacuum packaging.

This unit is applicable to workers packing meat and meat products in boning rooms, offal rooms, smallgoods plants, wholesalers and food services operations. It is not applicable to small scale vacuum packaging in retail operations.

This unit must be delivered in the context of Australian meat processing standards and regulations.

All work should be carried out to comply with workplace and regulatory requirements.

This unit applies to individuals who work under general supervision, exercise limited autonomy and have some accountability for their own work.


Elements and Performance Criteria

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Select packaging

1.1 Bag product in appropriately sized bag

1.2 Arrange product in appropriate container

2. Set machine requirements

2.1 Complete requirements in preparation for start-up of vacuum packing machine to workplace requirements

2.2 Set machine requirements

2.3 Follow start-up procedures to workplace requirements

2.4 Attach and change packing materials to workplace requirements and product specification

2.5 Place bagged meat on the vacuum packing machine or in the formed pockets as appropriate

2.6 Place open ends of bags flat across the sealing bar or meat contained in pockets as appropriate

2.7 Follow workplace health and safety, hygiene and sanitation requirements

3. Operate machinery

3.1 Operate vacuum packaging machine in accordance with workplace requirements

3.2 Vacuum pack a variety of products to customer specifications, hygiene and sanitation, workplace health and safety, and Quality Assurance (QA) requirements at a speed that is the same as production requirements

3.3 Shrink bags using hot water baths where appropriate

3.4 Drain bagged cuts

3.5 Perform shut-down procedures to workplace requirements

4. Perform routine maintenance

4.1 Change dyes according to workplace requirements

4.2 Take corrective action when leaks and defects are identified, according to workplace requirements

4.3 Change plates as required

5. Ensure quality of packaging and product

5.1 Inspect bagged cuts for leaks and other defects

5.2 Place bagged cuts in cartons according to specifications

Evidence of Performance

The candidate must be observed vacuum packing products.

The candidate must:

prepare for vacuum packaging according to workplace health and safety, and workplace requirements

vacuum pack bagged cuts with no leaks or defects

explain defects that can occur during packaging

demonstrate hygienic cleaning of equipment

demonstrate hygienic work practices for vacuum packing

apply relevant communication and mathematical skills

apply relevant regulatory requirements

manage time and priorities


Evidence of Knowledge

The candidate must demonstrate a factual, technical, procedural and theoretical knowledge of:

sub-standard or contaminated product and workplace procedures for dealing with sub-standard or contaminated product

defects that can occur during packaging

packaging requirements

specific workplace health and safety requirements for vacuum packing

purpose of vacuum packaging

relevant communication and mathematical skills

relevant regulatory requirements

general operating principles, including start-up and shut-down procedures

manufacturer's and workplace requirements for vacuum packaging of product


Assessment Conditions

Competency should be demonstrated at the normal speed of production.

Assessment should take place in an operating meat processing plant or food service operation.

Recommended methods of assessment include:

quiz of underpinning knowledge

workplace demonstration or project

workplace referee or third-party report of performance over time

Assessors must satisfy the current standards for RTOs.


Foundation Skills

Foundation Skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement


Sectors