Application
This unit describes the skills and knowledge required to set up and monitor either a reel- or sheet-fed machine
It applies to individuals who possess a sound theoretical knowledge of in-line printing operations and who are responsible for digital production workflow.
No licensing, legislative or certification requirements apply to this unit at the time of publication
Elements and Performance Criteria
ELEMENT | PERFORMANCE CRITERIA |
Elements describe the essential outcomes. | Performance criteria describe the performance needed to demonstrate achievement of the element. |
1. Confirm job specifications | 1.1 Job requirements are read and interpreted from job documentation or production control system 1.2 Set up is planned and carried out correctly in minimum time and with minimum wastage 1.3 Availability of all job related components is checked |
2. Set up machine for in-line operation | 2.1 Substrate transportation system is set up according to job specifications 2.2 Set off / marking prevention devices are set up and adjusted according to job specifications 2.3 Appropriate image carrier/cutting device is selected and secured to the unit 2.4 Impression is adjusted and set according to job specifications 2.5 Image transfer or inking devices are adjusted and set according to job specifications |
3. Conduct proof run | 3.1 Material to be used for proof is organised correctly 3.2 Machine is operated according to manufacturer’s specifications and enterprise procedures to produce a specific proof 3.3 Proof is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures 3.4 Production does not commence without client approval or authority where appropriate 3.5 Results are interpreted and adjustments made according to product and machine specifications |
4. Maintain and monitor production process | 4.1 Production process is operated and monitored in association with fellow workers and according to enterprise procedures and planned daily schedule 4.2 Product is monitored and minor adjustments made to ensure quality of output is maintained 4.3 Major adjustments to process are identified and reported to designated personnel according to enterprise procedures 4.4 Faulty performance of equipment is identified and reported to designated person according to enterprise procedures 4.5 Waste is sorted according to enterprise procedures |
5. Conduct shutdown of production process | 5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures 5.2 Shutdown is conducted in association with fellow workers and in compliance with work health and safety (WHS) requirements 5.3 Unused ink/coating, if used in process, is correctly labelled and stored according to manufacturer’s/supplier’s specifications and enterprise procedures 5.4 All product is removed from operating area 5.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 5.6 Repair/adjustment is verified prior to resumption of operations |
6. Clean and wash up | 6.1 Cylinders, image carriers/cutting devices and roller surfaces are cleaned ready for next run 6.2 Image carriers/cutting devices are removed and stored according to manufacturer’s/supplier’s specifications and enterprise procedures 6.3 Inking system and additional units are washed ready for next run 6.4 Liquid waste is disposed of according to enterprise procedures and regulatory requirements 6.5 In-line units are cleaned ready for next run 6.6 Substrate feed, transportation and delivery systems are disengaged and cleaned ready for next run 6.7 Production records or other documentation are accurately completed where required by enterprise procedures |
Evidence of Performance
Evidence of the ability to:
set up and monitor in-line printing operations that tend to be complex in nature and incorporated into other printing processes
set up and monitor one or more in-line processes on TWO occasions according to job specifications, enterprise procedures and performance criteria.
Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.
Evidence of Knowledge
To complete the unit requirements safely and effectively, the individual must:
identify important information from the job ticket
explain what to do if vital information is missing from the job ticket
describe devices to control the substrate in the in-line unit
list problems typically caused by an incorrectly set transportation section
discuss any work health and safety (WHS) concerns of setting up the in-line unit
identify what other parts of the machine need to be set up prior to the in-line unit
name parts of the in-line unit responsible for position
outline precautions to be observed when setting the impression
list checks to perform after a proof run on any in-line operation or process
name the person to notify if there is a problem with any aspect of the job during make ready
describe methods used to minimise waste during make ready
describe signs of wear of the image carrier
describe how printed material should be marked by the operator if it is below acceptable standard
list print faults the operator identifies during the print run
describe how frequently product quality should be assessed
list WHS requirements to be observed during machine shutdown
discuss what areas of the in-line unit may require repair
explain how to determine workflow of the product
name the person responsible for the repair of the machine
outline procedures to be observed when storing image carriers or cutting devices
discuss WHS concerns of storing cutting devices
discuss procedures for disposal of liquid waste
describe specific components of the in-line unit to be cleaned thoroughly
discuss the effect on machine production if components are not cleaned thoroughly following print run
outline what can happen if production information is not completed on the job ticket
identify records to be completed in the event of a reprint or repeat print run.
Assessment Conditions
Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the printing field of work and include access to:
special purpose tools, equipment and materials
reel or sheet-fed machine.
Assessors must satisfy NVR/AQTF assessor requirements.
Foundation Skills
This section describes language, literacy, numeracy and employment skills incorporated in the performance criteria that are required for competent performance.
Skill | Performance Criteria | Description |
Reading | 1.1, 2.1, 2.2, 2.4, 2.5, 3.2, 3.5, 5.1, 5.3, 6.2 | Recognises and interprets text to establish job requirements from information contained within relevant instructions, procedures and specifications |
Writing | 3.4, 4.3, 4.4, 5.3, 5.5, 5.6, 6.7 | Completes records, labels and other required documents accurately and according to workplace requirements |
Oral Communication | 3.4, 4.4, 5.2, 5.5 | Participates effectively in discussions using appropriate vocabulary, questioning and listening |
Navigate the world of work | 3.2-3.4, 4.1, 4.3-4.5, 5.1-5.3, 5.5, 6.1-6.7 | Complies with legislative requirements and follows organisational policies and procedures relevant to own role |
Interact with others | 3.4, 4.4, 5.2, 5.5 | Collaborates and cooperates with others to achieve joint outcomes Contributes to workgroup discussions using accepted conventions Selects and uses appropriate communication practices when reporting issues |
Get the work done | 1.1-1.3, 2.1-2.5, 3.1-3.3, 3.5, 4.1-4.5, 5.1-5.6, 6.1-6.6 | Takes responsibility for planning and organising own workload, identifying ways of sequencing and combining elements for greater efficiency Assembles and organises required resources Recognises and takes responsibility for addressing predictable problems in familiar work contexts Reads data from electronic monitoring and control systems |
Sectors
Printing