RIIMPG301D
Control and monitor automated plant/machinery


Application

This unit describes a participant’s skills and knowledge required to control and monitor automated plant/machinery in Metalliferous Mining.

This unit is appropriate for those working in operational roles.

Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and Industry sectors. Relevant information must be sourced prior to application of the unit.


Elements and Performance Criteria

1. Plan and prepare to control and monitor automated plant/machinery

1.1. Access, interpret and apply automated plant/machinery documentation and ensure the work activity is compliant documentation and ensure compliance to the work activity

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Select and wear personal protective equipment appropriate for the activity

1.4. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.5. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

2. Apply control and data acquisition systems

2.1. Identify, manage and report accidents and injuries

2.2. Identify, log, and report safety issues and hazards to appropriate personnel

2.3. Perform cleaning/housekeeping of plant and area and report associated hazards

2.4. Operate and communicate via UHF radio control methods in the underground and surface areas

2.5. Report and rectify/isolate defective equipment

2.6. Raise barricades and signs around hazardous areas and report to control and data acquisition system and/or relevant personnel

2.7. Maintain environmental requirements

3. Control and monitor plant/equipment with control and data acquisition system

3.1. Perform control and data acquisition system control and control room pre operation and visual checks

3.2. Start-up and log onto control and data acquisition system to operate ore handling system and equipment

3.3. Control and monitor the ore handling system, equipment operation and personnel safety through control and data acquisition system and closed circuit television

3.4. Communicate to technicians, team leaders and/or supervisors when staring or shutting down ore handling systems and equipment

4. Fault find and correct routine and non-routine mine control and data acquisition system operational and maintenance problems

4.1. Identify and correct minor deviations of equipment systems normal operating parameters

4.2. Follow emergency shutdown procedures. Report abnormal conditions to control room/system and/or supervisory staff

4.3. Isolate and tag mine control and data acquisition system equipment and associated accessories before conducting maintenance

5. Maintain mine control and data acquisition system and associated accessories

5.1. Conduct routine planned inspections, preventative maintenance

5.2. Perform cleaning/housekeeping of plant and area and report associated hazards

5.3. Complete all necessary written documentation

5.4. Notify technicians, team leader and/or supervisors of any abnormal operational conditions within mine

Evidence of Performance

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies applicable legislation, documentation, policies and procedures

implements requirements, procedures and techniques for the safe, effective and efficient controlling and monitoring of automated plant/machinery including:

establishing work plans

assessing operational capability and limitation of equipment used

assessing capability and limitation of work processes selected

conducting prestart, shutdown and secure of equipment

identifying and reporting all potential hazards, risks, environmental issues and ground conditions

applying problem solving and troubleshooting techniques

optimising production outputs

applying diagnostic techniques

conducting minor maintenance and adjustments requirements

conducting housekeeping

applying knowledge of mine emergency procedures and alarms

monitoring and operating manual and automatic ore transfer systems

identifying and solving electrical circuit problems

identifying and solving adjust control problems

apply environmental constraints and procedures

works effectively with others to undertake and complete the control and monitoring of automated plant/machinery that meets all of the required outcomes, including

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating to confirm work/plans/specifications

demonstrates completion of controlling and monitoring automated plant/machinery that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

controlling data acquisition system and associated equipment

monitoring ore transfer systems through control and data acquisition and closed circuit television

identifying and correcting minor deviations of equipment systems normal operating parameters

maintaining written equipment records

controlling closed circuit television equipment


Evidence of Knowledge

The candidate must demonstrate knowledge in controlling and monitoring automated plant/machinery through:

applying legislative, organisation and site requirements and procedures for:

risk assessment and management

statutory compliance

work health and safety

completing control and monitor automated plant/machinery operational checks

hazard identification, risk assessment and response

complying with worksite coordination

optimizing productivity

identifying equipment types, characteristics, technical capabilities and limitations

applying operational, maintenance and basic diagnostic procedures

applying site isolation and traffic control responsibilities and authorities

interpreting and complying with control and monitor automated plant/machinery methods

monitoring quality assurance systems and standards

applying DC and electrical circuit and control principles

interpreting and complying with materials safety data sheets and materials handling methods

applying electrical distribution principles

identifying electrical accessories

identifying

identifying detection sensors

identifying cables and wiring systems

understanding and using circuit protection

understanding transmitters and converters

applying distributive control


Assessment Conditions

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit. Further information is available in the Resources and Infrastructure Industry Training Package Companion Volume.


Sectors

Metalliferous mining