RIINHB318A
Install and operate water and gas control equipment

This unit covers the installation and operating of water and gas control equipment in underground coal mines. It includes planning and preparing for the installation and operation of water and gas control equipment; installing and operating water and gas control equipment; and carrying out maintenance and housekeeping.

Application

Water and gas control equipment is part of the in-seam directional drilling process in underground coal mining operations. This unit is appropriate for those working in underground in-seam directional driller roles, at worksites within:

Coal mining

Drilling


Prerequisites

Not applicable.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Plan for the installation and operation of water and gas control equipment

1.1. Access, interpret and apply compliance documentation relevant to the work activity

1.2. Access, clarify and apply the specific task requirements for the installation and operation of water and gas control equipment

1.3. Identify workplace hazards, assess, maintain control and report associated risks in accordance with required procedures

1.4. Resolve coordination requirements with others at the site prior to commencing and during work activities for the safe effective and efficient execution of the work

1.5. Prepare and maintain a job plan, in consultation with relevant team members, which makes best use of the available resources and meets the task requirements

2. Prepare for the installation and operation of water and gas control equipment

2.1. Select the appropriate water and gas control equipment to meet the requirements of the configuration

2.2. Inspect the water and gas control equipment components for serviceability

2.3. Arrange the delivery of all equipment required for the installation and operation of the water and gas control equipment to the worksite

2.4. Ensure that the drill hole is deep enough to house the down-hole components and adjust depth as necessary

2.5. Insert the down-hole components into the standpipe

2.6. Separate the rod string, leaving sufficient distance between the rod clamp and standpipe (or other attachments) to install the stuffing box

3. Install water and gas control equipment

3.1. Install the control valve, applying appropriate securing method

3.2. Install the 'T' piece, applying appropriate securing method

3.3. Install the stuffing box, applying appropriate securing method

3.4. Pack and secure the seal in accordance with requirements and procedures

4. Operate the water and gas control equipment

4.1. Monitor the water and gas control equipment and ensure its correct operation

4.2. Rectify water and gas control equipment operational problems

4.3. Isolate the water and gas control equipment in the event of line failure

4.4. Apply site environmental controls

5. Carry out maintenance and housekeeping

5.1. Inspect and fault-find all water and gas control equipment

5.2. Remove and replace defective components

5.3. Maintain and leave the work area in a safe, clean and tidy condition

5.4. maintain and complete all reports as required

Required Skills

Required skills

Specific skills are required to achieve the performance criteria in this unit, particularly for the application in the various circumstances in which this unit may be applied. This includes the ability to carry out the following as required to install and operate of water and gas control equipment:

apply legislative, organisation and site requirements and procedures

interpret project site geological, hydrological, engineering survey information

interpret project plans, drawings and specifications

interpret data and test results

identify water and gas control equipment components

interpret drill plans

interpret water and gas control equipment configuration requirements

operate ancillary equipment, including:

communications equipment,

ventilation equipment

gas drainage conduits and equipment, and

separator tanks

apply gland packing requirements and procedures

choose appropriate equipment and fasteners for the installation of water and gas control equipment

choose appropriate operational techniques for the operation of water and gas control equipment

calculate quantities for the installation and operation of water and gas control equipment, including:

volumes

grades

percentages

resource consumption figures

determine task resource requirements

schedule activities and materials delivery

draft and administer job plans

implement work zone traffic management plans

prepare for and conduct briefings, toolbox and site meeting

prepare job reports

prepare and maintain log books and diaries

provide team leadership

Required knowledge

Specific knowledge is required to achieve the Performance Criteria of this unit, particularly its application in a variety of circumstances in which the unit may be used. This includes knowledge of the following, as required to install and operate of water and gas control equipment:

applicable geology types

principles of underground in-seam directional drilling operations

possible variations in water and gas control equipment required in possible situations

relevant regulations and codes

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:

knowledge of the requirements, procedures and instructions for the installation and operating of water and gas control equipment

implementation of requirements, procedures and techniques for the safe, effective and efficient completion of the installation and operating of water and gas control equipment

working with others to undertake and complete the installation and operating of water and gas control equipment that meets all of the required outcomes

consistent timely completion of the installation and operating of water and gas control equipment that safely, effectively and efficiently meets the required outcomes

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.

The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.

Aboriginal people and other people from a non English speaking background may have second language issues.

Assessment of this competency requires typical resources normally used in the work environment. Selection and use of resources for particular worksites may differ due to site circumstances.

Where applicable, physical resources should include equipment modified for people with disabilities.

Access must be provided to appropriate learning and/or assessment support when required.

Method of assessment

This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:

written and/or oral assessment of the candidate's required knowledge

observed, documented and/or first hand testimonial evidence of the candidate's:

implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes

consistently achieving the required outcomes

first hand testimonial evidence of the candidate's:

working with others to undertake and complete the installation and operating of water and gas control equipment

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Relevant compliance documentation

may include:

legislative, organisational and site requirements and procedures

manufacturer's guidelines and specifications

Australian standards

code of practice

Employment and workplace relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

Specific task requirements may include:

configuration of the water and gas control equipment

drill plan, which may include:

hole location, dip and direction

hole sizes

site geology

standpipe requirements and configuration

Workplace hazards may include:

mining equipment

roof and rib spalls

the presence of gases and water

Coordination requirements may include communication with:

mine operational personnel

mine supervisory and management staff

mine maintenance personnel

drill team members

regulators representatives

visitors

Job plan may include:

human resource requirements

plant and machinery requirements

sub-contractor support requirements

waste disposal requirements

coordination requirements

activity scheduling

materials delivery scheduling

risk assessment and management requirements

occupational health and safety requirements

quality management requirements, including testing scheduling requirements

traffic management requirements

environmental requirements

task monitoring requirements

task performance monitoring requirements

communication requirements

reporting requirements

Team members may include:

other members of the organisation's management team

suppliers representatives

mine site representatives

sub-contractors representatives

supervisors or managers of other organisations who are involved in related tasks

members of the team directly involved in the task

Configuration will include:

standpipe,

gate valve,

'T' piece,

stuffing box, which may be either:

NQ gauge

HQ gauge

four inch hose and

gas and water separator

and may include:

2 inch, 4 inch, or 6 inch connections

Securing method may include:

flanged joints, or

victaulic joints

Correct operation will include:

leaks limited to specification

water flowing from the 'T' piece

water flowing to the fines tank

valves are serviceable

free movement of drill rods

Rectifying operational problems is to include:

adjusting equipment

tightening fasteners, and

replacing non serviceable items

Isolate is to include:

withdrawing the drill rods and

shutting off the control valve


Sectors

Drilling (General)


Competency Field

Refer to Unit Sector(s).


Co-Requisites

Not applicable.


Employability Skills

This unit contains employability skills.


Licensing Information

Refer to Unit Descriptor.