1. Prepare for car dumper operations

1.1 Access, interpret and apply compliance documentation relevant to the work activity

1.2 Access and apply rail procedures while working in or around car dumpers

1.3 Identify yard layout limit and locations of derailers

1.4 Establish and maintain communication with other personnel using approved communication methods

1.5 Assist rail operations to position ore cars safely in the car dumper

2. Implement car dumper safety procedures

2.1 Access and identify locations of emergency stops

2.2 Locate first aid areas

2.3 Identify and report potential risks and hazards

2.4 Identify and report environmental issues

2.5 Select personal protective equipment appropriate for work activities

3. Monitor car dumper operations

3.1 Check correct plant operation prior to start-up

3.2 Receive, interpret and clarify shift changeover details

3.3 Carry out car dumper pre-start checksonall levels

3.4 Conduct prestart checks and ongoing plant inspection, take equipment indicator readings and identify, rectify and report defects and potential problems

3.5 Interpret and respond to car dumper alarms, take actions and notify appropriate personnel

3.6 Monitor the ore handling system, equipment operation and personnel safety

4. Maintain car dumper equipment

4.1 Carry out rail isolations in preparation for maintenance

4.2 Cleanplant to maintain condition equipment , level and work area hygiene

4.3 Inspect and maintain the work area

5. Shutdown car dumper equipment

5.1 Carry out car dumper shutdown procedures according to equipment configurations, system and safety requirements

5.2 Isolate fixed plant and equipment for maintenance

5.3 Perform post shutdown and isolation checks

5.4 Provide support for maintenance personnel

5.5 Complete all required documentation clearly, concisely and on time

5.6 Pass on shift change-over details to oncoming shift

Required skills

Specific skills are required to achieve the Performance Criteria of this unit, particularly for its application in the various circumstances in which this unit may be used. This includes the ability to carry out the following, as required to monitor and operate fixed plant and equipment:

apply legislative, organisation and site requirements and procedures for monitoring and operating fixed plant and equipment

operate fixed plant/equipment

apply safe work practices

conduct isolations on plant/equipment to site requirements

Required knowledge

Specific knowledge is required to achieve the Performance Criteria of this unit, particularly for its application in the various circumstances in which this unit may be used. This includes knowledge of the following, as required to monitor and operate auxiliary plant and equipment:

Rail yard plant configuration and function

Fixed plant/equipment configuration and function

breakdown procedures

emergency procedures

troubleshooting techniques

fixed plant and equipment limitations and operating parameters

plant and equipment safety requirements

isolation procedures

occupational health and safety procedures

operational procedures and checks

site procedures

site safety requirements

environmental requirements and procedures

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:

knowledge of the requirements, procedures and instructions for monitoring and operating car dumpers

implementation of requirements, procedures and techniques for the safe, effective and efficient completion of car dumper and equipment monitoring and operation

working with others to undertake and complete the monitoring and operation of car dumper and equipment that meets all of the required outcomes

consistent timely completion of car dumper and equipment monitoring and operation that safely, effectively and efficiently meets the required outcomes

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.

Assessment of this competency requires typical resources normally used in a resources and infrastructure sector environment. Selection and use of resources for particular worksites may differ due to the site circumstances.

The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.

Aboriginal people and other people from a non English speaking background may have second language issues.

Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.

Method of assessment

This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:

written and/or oral assessment of the candidate’s required knowledge

observed, documented and/or first hand testimonial evidence of the candidate’s:

implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes

consistent achievement of required outcomes

first hand testimonial evidence of the candidates:

undertaking and completing the monitoring and operation of auxiliary plant and equipment

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.

Relevant compliance documentation may include:

legislative, organisational and site requirements and procedures

manufacturer’s guidelines and specifications

Australian standards

Employment and workplace relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

Personnel may include

rail operations

plant operators

plant control

Communication methods may include

two way radios

hand signals

underground cap lamp signals

team briefing

shift changeover meeting

Levelsmust include

ground

barrel

trunnion

vault

apron

Personal Protective Equipment may include:

safety boots

goggles/face shield

hearing protection

Pre-start checks may include:

availability of equipment

detection of conditions that are unusual

job requirements

personnel availability

levels

communications

Environmental issues may include:

dust (dump)

emissions

noise

run-off/spills

waste management and disposal

Plant and equipment may include:

distribution control system (DCS)

motors/pumps and pumping systems

hydraulic systems and equipment

conveyors and conveyor systems

compressors and compressed air systems

fans and guards

conveyors/conveyor systems

rollers

grates

hoses (air and water)

scrubbers

gauges and meters

feeders

sumps

limit switches

car dumpers

car positioner

Equipment indicator readings may include:

levels

speed

unusual noises

vibrations

Computer monitoring

Start-up checks and procedures may include the inspection of:

cameras and monitoring

interlocks

distribution control system

hydraulic systems

pumps and pumping systems

screen inspections

valves

visual and audible warning devices and lights

suppression systems

car positioner

Monitor may include:

blockages and spillages

feed rates

wear and tear

levels

Maintenance may include:

lubrication

minor adjustments to fixed operational plant

assisting with temporary small repairs

cleaning plant, equipment and work area

reporting leaks

reporting seal damage

Clean may refer to cleaning methods that may include:

hosing with water

high pressure cleaning

manual removal of build-up