ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan maintenance operations

1.1

Tags, service records, logbooks and crane manufacturer information are read prior to commencing maintenance, and previously identified and manufacturer recommendations are noted

1.2

Maintenance schedules are read and maintenance tasks are confirmed to match schedule

1.3

Step by step procedure is worked out to minimise time delays and to sequence maintenance processes consistent with manufacturer recommendations

2

Complete pre-maintenance checks

2.1

Appropriate safe work area is selected for maintenance tasks

2.2

Required tools, consumables and equipment are identified and assembled

2.3

Equipment is inspected for visible faults and loose or damaged components

3

Identify and assess faults found

3.1

Conditions found are compared with manufacturer information and intended use of crane

3.2

Conditions noticed that may cause future difficulties are identified and potential effect on the safe and efficient operation of mobile crane is documented

3.3

Potential fault conditions are reported to appropriate personnel

4

Conduct maintenance operations and safety checks

4.1

Fluid replacements and lubrication operations are completed

4.2

Fluid levels are checked and adjusted

4.3

Mechanical components are checked to ensure attachments and tensions are secure

4.4

Mechanical adjustments are made

4.5

Maintenance plan is followed and appropriate adjustments are made to maintenance plan to deal with unexpected events

4.6

Own work and crane system operations are checked to ensure crane’s operational condition is in accordance with required specifications

4.7

Tools, equipment and unused consumables are returned to appropriate locations and waste is disposed of in accordance with workplace policy and procedures

5

Complete maintenance records

5.1

Accurate reporting of safety check results and maintenance conducted, is completed and filed in accordance with procedures, industry guidelines and statutory requirements

5.2

Clear reference in reports is made to any items that may not yet require maintenance but may affect the future working condition or safety of the mobile crane

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria on at least one occasion and include:

applying precautions and required action to minimise, control or eliminate identified hazards

applying relevant legislation and workplace procedures

checking and replenishing fluids and carrying out lubrication processes

communicating effectively with others

completing relevant documentation

dealing with internal and external customers

identifying and correctly using relevant equipment

identifying non-conformities that may compromise operational capability

implementing contingency plans

interpreting and following operational instructions

modifying activities depending on operational contingencies, risk situations and environments

monitoring work activities in terms of planned maintenance schedule

operating and adapting to differences in equipment in accordance with standard operating procedures

planning and prioritising own work, multi-tasking, predicting consequences and identifying improvements

producing a comprehensive maintenance plan

reading and interpreting relevant instructions, procedures, information and signs

reporting and/or rectifying identified problems, faults or malfunctions promptly, in accordance with regulatory requirements and workplace procedures

selecting and using appropriate personal protective equipment conforming to industry and work health and safety (WHS)/occupational health and safety (OHS) standards

servicing equipment in terms of maintenance schedule and standard operating procedures

working collaboratively with others

working systematically with required attention to detail without injury to self, others, or damage to goods or equipment.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and include knowledge of:

application of relevant agreements, codes of practice or other legislative requirements

guidelines for the safe use of machinery and equipment

hazard management strategies consistent with the principle of hierarchy of control with elimination, substitution, isolation and engineering control measures being selected before safe working practices and personal protective equipment

mobile crane applications, capacities, configurations, safety hazards and control mechanisms

operational crane systems and equipment

operational safety and maintenance procedures for crane crews

relevant WHS/OHS and environmental procedures and regulations

relevant regulations, permit and licence requirements for mobile crane operational safety and maintenance

use, characteristics, capabilities and limitations of lubrication and adjustment tools and equipment

workplace procedures for planning mobile crane jobs and setting up work areas.

As a minimum, assessors must satisfy applicable regulatory requirements, which include requirements in the Standards for Registered Training Organisations current at the time of assessment.

As a minimum, assessment must satisfy applicable regulatory requirements, which include requirements in the Standards for Registered Training Organisations current at the time of assessment.

Assessment must occur in workplace operational situations where it is appropriate to do so. Where this is not appropriate, assessment must occur in simulated workplace operational situations that replicate workplace conditions and involve the movement of equipment, goods, materials and vehicular traffic.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Resources for assessment include:

a range of relevant exercises, case studies and/or simulations

applicable documentation including workplace procedures, regulations, codes of practice and operation manuals, including relevant:

state/territory regulations pertaining to the maintenance and safety of mobile cranes

state/territory WHS/OHS legislation

personal protective clothing and equipment, including:

gloves

safety headwear and footwear

sunscreen, sunglasses and safety glasses

two-way radios

high visibility clothing

relevant materials, tools and equipment currently used in industry

state/territory environmental protection legislation.