Mistake proof a production process

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver MSACMT451A, 'Mistake proof a production process'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Mistake proof a production process' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Analyse process

1.1. Identify sources of variability/non-conformance in the process

1.2. Identify critical control points in process

1.3. Analyse causes of variability/non-conformance

2. Develop preventative techniques/systems

2.1. Liaise with team members and other people to develop mistake proof method of performing operation

2.2. Test and validate mistake proofing

3. Implement permanent fix

3.1. Liaise with relevant people to have systems/procedures changed to implement solution

3.2. Liaise with relevant people to implement the solution

3.3. Liaise with relevant people to ensure the workforce has an appropriate skills set

3.4. Follow through to ensure implementation occurs

4. Monitor implementation

4.1. Critically observe the implementation

4.2. Compare the results of the implementation against the expected outcomes

4.3. Modify solution to improve outcomes

4.4. Ensure procedures reflect change

4.5. Ensure training/assessment reflects change

4.6. Audit change at agreed period/cycle

4.7. Take action on any observed deviation

5. Seek improvements

5.1. Observe changes

5.2. Analyse process again if required to ensure improvements are sustained


Qualifications and Skillsets

MSACMT451A appears in the following qualifications:

  • PUA32310 - Certificate III in Public Safety (Explosive Ordnance Manufacture)
  • PUA41910 - Certificate IV in Public Safety (Explosive Ordnance Manufacture)
  • MSA61108 - Advanced Diploma of Competitive Manufacturing
  • MSA31108 - Certificate III in Competitive Manufacturing
  • MSA41108 - Certificate IV in Competitive Manufacturing
  • MSA51108 - Diploma of Competitive Manufacturing
  • MSA40510 - Certificate IV in Recreational Vehicles
  • PMA50108 - Diploma of Process Plant Technology
  • PMA40108 - Certificate IV in Process Plant Technology
  • PMA60108 - Advanced Diploma of Process Plant Technology
  • PMA50108 - Diploma of Process Plant Technology
  • PMA40108 - Certificate IV in Process Plant Technology
  • PMA60108 - Advanced Diploma of Process Plant Technology
  • MEM60105 - Advanced Diploma of Engineering
  • MEM50205 - Diploma of Engineering - Technical
  • MEM50211 - Diploma of Engineering - Technical
  • MEM60111 - Advanced Diploma of Engineering
  • MEM50211 - Diploma of Engineering - Technical
  • MEM60111 - Advanced Diploma of Engineering
  • MSS40111 - Certificate IV in Sustainable Operations
  • MSS50111 - Diploma of Sustainable Operations
  • PMC40110 - Certificate IV in Manufactured Mineral Products
  • FPI30910 - Certificate III Timber Truss and Frame Design and Manufacture
  • AUM45108 - Certificate IV in Automotive Manufacturing (Bus_Truck_Trailer)
  • LMT31110 - Certificate III in Laundry Operations
  • LMT31807 - Certificate III in Technical Textiles and Non-wovens
  • LMT30407 - Certificate III in Textile Fabrication
  • LMT30807 - Certificate III in Footwear Repair
  • LMT30307 - Certificate III in Cotton Ginning
  • LMT30907 - Certificate III in Leather Production
  • LMT30507 - Certificate III in Clothing Production
  • FDF40110 - Certificate IV in Food Processing
  • FDF30810 - Certificate III in Plant Baking
  • FDF30110 - Certificate III in Food Processing
  • FDF40210 - Certificate IV in Pharmaceutical Manufacturing
  • MSA40311 - Certificate IV in Process Manufacturing
  • DEF32312 - Certificate III in Explosive Ordnance Manufacture
  • AUM40112 - Certificate IV in Automotive Manufacturing